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2016 Kia Cadenza
2014 - 2019 Kia Cadenza
V6 3.3L

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  • Kia Cadenza
  • 2016
  • How to Replace the Fuel Cap on a 2016 Kia Cadenza (Fix EVAP Leak & Check Engine Light)
How to Replace a Gas Cap and Tether.

How to Replace a Gas Cap and Tether.

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Nitrile
Nitrile
Gloves
Safety
Safety
Glasses
Cloth Rags
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Flashlight
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How to Replace the Fuel Cap on a 2016 Kia Cadenza (Fix EVAP Leak & Check Engine Light)

Step-by-step fuel cap replacement with required tools, part tips, safety precautions, and post-repair checks for 2014, 2015, 2016, 2017, 2018, 2019

How to Replace the Fuel Cap on a 2016 Kia Cadenza (Fix EVAP Leak & Check Engine Light)

Step-by-step fuel cap replacement with required tools, part tips, safety precautions, and post-repair checks for 2014, 2015, 2016, 2017, 2018, 2019

Orion
Orion

🔧 Cadenza - Fuel Cap Replacement

The fuel cap seals your fuel tank so vapors don’t escape and dirt/water can’t get in. Replacing it is quick and helps prevent fuel smell and “Check Engine” lights caused by EVAP leaks.

Difficulty Level: Beginner | Estimated Time: 0.1-0.3 hours


⚠️ Safety & Precautions

  • ⛽ Work in a well-ventilated area away from flames, smoking, or sparks.
  • Let the engine cool if you just drove; fuel vapors ignite easily.
  • Do not top off the tank after the pump clicks off; it can damage the EVAP system.
  • Battery disconnect is not required for this repair.

🔧 Required Tools

You'll need the following tools for this repair:

  • Nitrile gloves
  • Safety glasses
  • Clean shop rag
  • Flashlight

🔩 Required Parts

HowToo sells all the parts you need for this repair:

  • Fuel cap - Qty: 1

📋 Before You Begin

  • Park on level ground and shift to Park.
  • Turn the engine off and remove the key/fob from the cabin area.
  • Use a clean shop rag to wipe dust around the fuel door before opening. Keeps dirt out of the filler neck.

🔨 Step-by-Step Instructions

Follow these steps in order:

Step 1: Open the fuel door

  • Use your hand to open the fuel door on the driver-side rear quarter.
  • Use a flashlight to inspect the area for dirt or debris.

Step 2: Remove the old fuel cap

  • Use your hand (with nitrile gloves) to turn the cap counterclockwise until it releases.
  • If the cap is tethered, let it hang; don’t twist the tether.

Step 3: Inspect and clean the sealing surfaces

  • Use a clean shop rag to wipe the filler neck sealing surface (the flat ring where the cap seals).
  • Check for cracked rubber, damaged threads, or dirt buildup on the old cap.

Step 4: Install the new fuel cap

  • Thread the new cap on by hand, turning clockwise.
  • Tighten until it clicks several times (typically 1–3 clicks). Clicks mean it’s properly tightened.

Step 5: Close the fuel door

  • Press the fuel door closed until it’s flush and fully latched.

✅ After Repair

  • Start the engine and confirm there’s no fuel smell around the fuel door area.
  • If you had a “Check Engine” light from a loose cap, it may take a few normal drive cycles to turn off on its own.
  • If the light stays on, you may need the code cleared with a scan tool (an EVAP leak can also be caused by hoses/valves, not just the cap).

💰 DIY vs Shop Cost

Shop Cost: $40-$120 (parts + labor)

DIY Cost: $15-$45 (parts only)

You Save: $25-$75 by doing it yourself!

Shop labor rates vary but typically run $100-$150/hour. This repair takes a shop approximately 0.1-0.3 hours.


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