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2018 Ford F-150
2018 - 2021 Ford F-150
V8 5.0L

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How to Replace Ignition Coils 2015-2020 Ford F-150 3.5L V6

How to Replace Ignition Coils 2015-2020 Ford F-150 3.5L V6

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Tools & Fluids

8mm
8mm
Socket
or (5/16")
10mm
10mm
Socket
or (3/8")
1/4
1/4
Ratchet
3/8
3/8
Ratchet
6"
6"
Extension
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How to Replace Ignition Coils on a 2018-2021 Ford F-150 (Engine: V6 3.5L)

Step-by-step DIY guide with tools, parts, torque specs, safety tips, and misfire checks for 2018, 2019, 2020, 2021

How to Replace Ignition Coils on a 2018-2021 Ford F-150 (Engine: V6 3.5L)

Step-by-step DIY guide with tools, parts, torque specs, safety tips, and misfire checks for 2018, 2019, 2020, 2021

Orion
Orion

🔧 F-150 - Ignition Coil Replacement

Replacing the ignition coils on your F-150 means removing the engine cover parts needed for access, unplugging each coil, unbolting it, and installing the new coil in the same cylinder location. A bad coil can cause misfires, rough idle, poor power, flashing check engine light, or fuel smell from unburned fuel.

Difficulty Level: Beginner | Estimated Time: 1-2 hours


⚠️ Safety & Precautions

  • ⚠️ Work on a cool engine to avoid burns from the cylinder heads and exhaust parts.
  • ⚠️ Disconnect the negative battery cable before unplugging ignition coils. This helps prevent accidental shorts.
  • ⚠️ Do not pull on wiring. Pull only on connector bodies and release tabs.
  • ⚠️ Replace coils one at a time so each connector and coil location stays clear.
  • ⚠️ If the check engine light is flashing, avoid driving until repaired. A misfire can damage the catalytic converters.

🔧 Required Tools

You'll need the following tools for this repair:

  • 8mm socket
  • 10mm socket
  • 1/4-inch drive ratchet
  • 3/8-inch drive ratchet
  • 6-inch socket extension
  • Torque wrench rated in inch-pounds
  • Plastic trim removal tool
  • Needle-nose pliers
  • OBD-II scan tool
  • Shop towel
  • Nitrile gloves
  • Safety glasses

🔩 Required Parts

HowToo sells all the parts you need for this repair:

  • Ignition coil - Qty: 1-8 as needed
  • Spark plug boot dielectric grease - Qty: 1 packet

📋 Before You Begin

  • Park your F-150 on level ground, shift to Park, and set the parking brake.
  • Let the engine cool completely before starting.
  • Use an OBD-II scan tool to read misfire codes if you are replacing only one coil. A scan tool plugs into the diagnostic port and shows fault codes stored by the truck.
  • Misfire codes usually look like P0301-P0308. The last number points to the cylinder number.
  • Disconnect the negative battery cable using a 10mm socket.
  • Ford 5.0L V8 cylinder layout: passenger side front-to-back is 1-2-3-4; driver side front-to-back is 5-6-7-8.

🔨 Step-by-Step Instructions

Follow these steps in order:

Step 1: Disconnect the Battery

  • Put on safety glasses and nitrile gloves.
  • Use a 10mm socket and 3/8-inch drive ratchet to loosen the negative battery terminal clamp.
  • Move the cable aside so it cannot spring back and touch the battery post.
  • Black cable is negative.

Step 2: Remove the Engine Cover or Intake Resonator if Equipped

  • If your F-150 has a plastic engine appearance cover, lift it upward by hand to release it from the rubber mounting grommets.
  • If an air intake resonator blocks access, use an 8mm socket, 1/4-inch drive ratchet, and 6-inch socket extension to loosen the intake tube clamp.
  • Use a plastic trim removal tool to gently release any plastic push clips. A trim tool helps remove plastic clips without breaking them.
  • Move the intake duct only as much as needed for access.

Step 3: Find the Ignition Coils

  • Look along the top outer edges of both cylinder heads. Each ignition coil sits directly above one spark plug.
  • Each coil has one electrical connector and one small retaining bolt.
  • If replacing one coil, match the misfire code to the cylinder number before removing anything.
  • Work one coil at a time.

Step 4: Unplug the Coil Connector

  • Press the locking tab on the electrical connector with your finger.
  • If the tab is stiff, use needle-nose pliers carefully to press the tab, then pull the connector straight back.
  • Do not pull on the wires.
  • If dirt is around the coil, wipe the area with a shop towel before removing it.

Step 5: Remove the Coil Retaining Bolt

  • Use an 8mm socket, 1/4-inch drive ratchet, and 6-inch socket extension to remove the ignition coil retaining bolt.
  • Set the bolt aside in a safe spot.
  • The retaining bolt is small, so loosen it gently.

Step 6: Remove the Old Ignition Coil

  • Twist the ignition coil slightly by hand to loosen the rubber boot from the spark plug.
  • Pull the coil straight upward.
  • If it feels stuck, keep twisting gently while pulling. Do not pry hard against the plastic coil body.
  • Inspect the old coil boot for oil, coolant, cracks, or carbon tracking. Carbon tracking looks like a thin black lightning mark and can cause repeat misfires.

Step 7: Prepare the New Ignition Coil

  • Compare the new coil to the old coil to make sure the connector shape, bolt tab, and boot length match.
  • Apply a small amount of spark plug boot dielectric grease inside the end of the rubber boot. Dielectric grease is non-conductive grease that helps keep moisture out and prevents the boot from sticking.
  • Do not pack the boot full of grease.
  • A pea-size amount is enough.

Step 8: Install the New Ignition Coil

  • Push the new ignition coil straight down into the spark plug well by hand.
  • You should feel the boot seat onto the spark plug.
  • Line up the bolt hole with the mounting point.

Step 9: Tighten the Coil Retaining Bolt

  • Start the bolt by hand first so it does not cross-thread.
  • Use an 8mm socket, 6-inch socket extension, and torque wrench rated in inch-pounds to tighten the bolt.
  • Torque to 6 Nm (53 in-lbs).
  • Do not overtighten. The mounting tab can crack.

Step 10: Reconnect the Coil Connector

  • Push the electrical connector onto the new coil until it clicks.
  • Gently tug the connector body by hand to confirm it is locked.
  • Repeat Steps 4-10 for any other ignition coils being replaced.

Step 11: Reinstall Intake Parts and Engine Cover

  • If you moved the intake duct, reinstall it in its original position.
  • Use an 8mm socket and 1/4-inch drive ratchet to tighten the intake tube clamp snugly.
  • If the engine cover was removed, press it down by hand until the rubber grommets seat.

Step 12: Reconnect the Battery

  • Place the negative battery cable back onto the battery post.
  • Use a 10mm socket and 3/8-inch drive ratchet to tighten the terminal clamp.
  • Do not overtighten the battery clamp.

Step 13: Clear Codes and Start the Engine

  • Plug the OBD-II scan tool into the diagnostic port under the driver side dashboard.
  • Clear stored misfire codes if repairs are complete.
  • Start the engine and let it idle.
  • Listen for smooth idle and check that the check engine light does not flash.

✅ After Repair

  • ✅ Let the engine idle for 2-3 minutes and confirm it runs smoothly.
  • ✅ Take a short test drive with light acceleration first.
  • ✅ Recheck for pending misfire codes using the OBD-II scan tool.
  • ✅ If the same cylinder misfire returns, inspect the spark plug, injector, wiring connector, and compression before replacing more coils.
  • ✅ If multiple coils were replaced due to age, consider replacing spark plugs if they are worn or overdue.

💰 DIY vs Shop Cost

Shop Cost: $180-$850 (parts + labor)

DIY Cost: $45-$480 (parts only)

You Save: $135-$370 by doing it yourself!

Shop labor rates vary but typically run $100-$150/hour. This repair takes a shop approximately 0.5-1.5 hours.


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