How to Replace Ignition Coils on a 2016 Chevrolet Malibu (1.5L Turbo)
Step-by-step coil-on-plug swap with required tools, parts list, safety tips, and 80 in-lb (9 Nm) torque spec for 2016, 2017, 2018, 2019
How to Replace Ignition Coils on a 2016 Chevrolet Malibu (1.5L Turbo)
Step-by-step coil-on-plug swap with required tools, parts list, safety tips, and 80 in-lb (9 Nm) torque spec for 2016, 2017, 2018, 2019
🔧 Malibu - Ignition Coil Replacement
Your Malibu uses a coil-on-plug setup (one ignition coil per spark plug). Replacing a bad coil restores smooth running, fixes misfires, and can prevent catalytic converter damage from unburned fuel.
Difficulty Level: Beginner | Estimated Time: 0.5-1.0 hours
Assumption: 1.5L turbo (coil-on-plug) with 10mm coil hold-down bolts.
⚠️ Safety & Precautions
- ⚠️ Work on a cool engine to avoid burns.
- ⚠️ Disconnect the negative battery cable to prevent accidental short circuits.
- ⚠️ Don’t pull on the wiring—only the connector body.
- ⚠️ Keep dirt out of the spark plug holes.
🔧 Required Tools
You'll need the following tools for this repair:
- 10mm socket
- 1/4" drive ratchet
- 3" socket extension (1/4")
- Trim clip tool
- Inch-pound torque wrench (0-200 in-lbs)
- Dielectric grease
- 10mm wrench
- Nitrile gloves
- Safety glasses
🔩 Required Parts
HowToo sells all the parts you need for this repair:
- Ignition coil - Qty: 1 (or Qty: 4 if replacing all)
- Ignition coil boot (if damaged) - Qty: 1 (or Qty: 4)
- Spark plug set (recommended if due) - Qty: 1
📋 Before You Begin
- 🅿️ Park on level ground, shift to Park, and set the parking brake.
- 🔑 Turn the ignition OFF and keep the key/fob away from the car.
- 🔋 Use a 10mm wrench to disconnect the negative battery cable and move it aside so it can’t spring back.
🔨 Step-by-Step Instructions
Follow these steps in order:
Step 1: Remove the engine cover
- Put on safety glasses and nitrile gloves.
- Grip the plastic engine cover and pull upward firmly to release the rubber grommets.
- If any push-clips are in your way, lift them with a trim clip tool.
Step 2: Unplug the ignition coil electrical connector
- Locate the coil you’re replacing on top of the engine.
- Release the connector lock (often a small “CPA” lock; a CPA is a safety clip that prevents unplugging).
- Press the tab and pull the connector straight off (do not yank the wires).
Step 3: Remove the ignition coil hold-down bolt
- Use a 10mm socket, 1/4" ratchet, and 3" extension to remove the coil bolt.
- Set the bolt aside (you typically reuse it).
Step 4: Remove the coil from the spark plug
- Twist the coil slightly left-right to break the seal, then pull straight up.
- Look down the spark plug tube for oil or water. If you see fluid, stop and clean/dry it before reassembly.
- Tip: A gentle twist helps it release.
Step 5: Install the new ignition coil
- Put a tiny smear of dielectric grease inside the rubber boot (this helps prevent sticking and moisture).
- Push the coil straight down onto the spark plug until fully seated.
- Install the hold-down bolt by hand first to avoid cross-threading.
- Use an inch-pound torque wrench with a 10mm socket to tighten the bolt: Torque to 80 in-lbs (9 Nm).
Step 6: Reconnect the electrical connector
- Push the connector on until it clicks.
- Reinstall the CPA/lock if your connector has one.
Step 7: Reinstall the engine cover and reconnect the battery
- Press the engine cover back onto its grommets until it snaps in place.
- Reconnect the negative battery cable using a 10mm wrench and tighten snugly.
✅ After Repair
- ✅ Start the engine and let it idle for 1-2 minutes. It should run smooth with no shaking.
- ✅ If the check engine light was on, the code may clear after a few drive cycles; you can also clear it with a scan tool.
- ✅ Test drive gently and verify no flashing check engine light (a flashing light means active misfire—stop driving).
💰 DIY vs Shop Cost
Shop Cost: $180-$450 (parts + labor, depends on how many coils)
DIY Cost: $45-$300 (parts only, depends on 1 coil vs all 4)
You Save: $135-$150+ by doing it yourself!
Shop labor rates vary but typically run $100-$150/hour. This repair takes a shop approximately 0.5-1.0 hours.
🎯 Ready to get started?
HowToo makes it easy: same-day/2-day shipping on every part, plus all the tools and specialty tools you need! Check out the parts and tools sections below to add everything to your cart.


















