How to Replace Front Brake Pads and Rotors on a 2016 Ford F-150
Step-by-step instructions with tools, parts, safety tips, and torque specs for 2010, 2011, 2012, 2013, 2014
How to Replace Front Brake Pads and Rotors on a 2016 Ford F-150
Step-by-step instructions with tools, parts, safety tips, and torque specs for 2010, 2011, 2012, 2013, 2014
🔧 Front Brake Pads & Rotors - Replacement
Replacing the front pads and rotors restores stopping power, reduces brake noise, and fixes pulsation from worn or warped rotors. On your F-150, the front calipers and brackets are straightforward to service, but the large truck brakes are heavy, so support everything securely.
Difficulty Level: Intermediate | Estimated Time: 2-4 hours
⚠️ Safety & Precautions
- Work on a level surface and chock the rear wheels before lifting the front.
- Use jack stands under the frame. Do not rely on the floor jack alone.
- Brake dust can be harmful. Do not blow it off with compressed air.
- Use only brake cleaner on brake parts. Keep grease and oil off pads and rotors.
- Front calipers are heavy. Support them so the brake hose is not stretched.
- No battery disconnect is required for this repair.
🔧 Required Tools
You'll need the following tools for this repair:
- Floor jack (rated 3-ton minimum)
- Jack stands (rated for truck weight)
- Wheel chocks
- 21mm socket
- 18mm socket
- 13mm socket
- Ratchet
- Breaker bar
- Torque wrench
- Bungee cord or mechanic's hook
- Brake caliper compression tool (specialty)
- Flat blade screwdriver
- Wire brush
- Brake cleaner
- Shop rags
- Safety glasses
- Nitrile gloves
🔩 Required Parts
HowToo sells all the parts you need for this repair:
- Front brake pad set - Qty: 1 set
- Front brake rotors - Qty: 2
- Brake hardware kit - Qty: 1
- Brake cleaner - Qty: 1 can
📋 Before You Begin
- Park on level ground, set the parking brake, and chock the rear wheels.
- Loosen the front lug nuts slightly before lifting the truck.
- If the truck has brake pad wear sensors or clips, note their routing before removal.
- Do one side at a time so the other side can be used as a reference.
🔨 Step-by-Step Instructions
Follow these steps in order:
Step 1: Loosen the front wheels
- Use a 21mm socket and breaker bar to loosen the front lug nuts 1/2 turn.
- Do not remove them yet.
Step 2: Lift and support the truck
- Use a floor jack (rated 3-ton minimum) to raise the front of the truck by the frame.
- Place jack stands (rated for truck weight) under the frame and lower the truck onto them.
- Remove the front wheels with the 21mm socket.
Step 3: Remove the caliper
- Use an 18mm socket to remove the caliper slide pin bolts.
- Lift the caliper off the bracket.
- Hang the caliper with a bungee cord or mechanic's hook. Never let it hang by the hose.
Step 4: Remove the brake pads and bracket
- Remove the front brake pads from the bracket by hand.
- Use an 18mm socket to remove the caliper bracket bolts.
- Remove the bracket from the knuckle.
Step 5: Remove the rotor
- Remove the rotor retaining screw if equipped using a flat blade screwdriver.
- Pull the rotor off the hub.
- If stuck, tap the hat area lightly from behind and use a flat blade screwdriver through the access holes to help break it free.
Step 6: Clean the hub and prep the new rotor
- Use a wire brush to clean rust from the hub face.
- Spray the hub and new rotor with brake cleaner and wipe dry with shop rags.
- Clean hub, clean rotor face.
Step 7: Install the new rotor and bracket
- Install the new rotor on the hub.
- Reinstall the caliper bracket using an 18mm socket.
- Torque to 184 Nm (136 ft-lbs).
Step 8: Install the new pads
- Install the new pad hardware from the kit if included.
- Apply a thin film of brake lubricant only on pad contact points if supplied with the hardware kit; keep it off friction material.
- Install the new brake pads into the bracket.
Step 9: Compress and reinstall the caliper
- Use a brake caliper compression tool (specialty) to push the caliper piston fully back.
- Install the caliper over the new pads.
- Reinstall the slide pin bolts with an 18mm socket.
- Torque to 32 Nm (24 ft-lbs).
Step 10: Reinstall the wheel
- Put the wheel back on and start the lug nuts by hand.
- Snug them with a 21mm socket.
- Lower the truck and torque the lug nuts in a star pattern to 204 Nm (150 ft-lbs).
Step 11: Repeat on the other side
- Perform the same steps on the opposite front brake assembly.
- Always replace rotors in pairs.
✅ After Repair
- Before driving, pump the brake pedal several times until it feels firm.
- Check brake fluid level in the master cylinder and top off if needed.
- Test the brakes at low speed in a safe area first.
- For the first 200 miles, avoid hard stops unless needed for safety.
- If you feel vibration, recheck lug nut torque and pad seating.
💰 DIY vs Shop Cost
Shop Cost: $450-$850 (parts + labor)
DIY Cost: $180-$350 (parts only)
You Save: $270-$500 by doing it yourself!
Shop labor rates vary but typically run $100-$150/hour. This repair takes a shop approximately 2-4 hours.
🎯 Ready to get started?
HowToo makes it easy: same-day/2-day shipping on every part, plus all the tools and specialty tools you need! Check out the parts and tools sections below to add everything to your cart.

















