How to Replace the Upper or Lower Radiator Hose on a 2016 Subaru Forester
Step-by-step coolant drain/refill and air-bleeding instructions, tools/parts list, and leak-check tips for 2014, 2015, 2016, 2017, 2018
How to Replace the Upper or Lower Radiator Hose on a 2016 Subaru Forester
Step-by-step coolant drain/refill and air-bleeding instructions, tools/parts list, and leak-check tips for 2014, 2015, 2016, 2017, 2018
🔧 Forester - Radiator Hose Replacement
Replacing a radiator hose means safely draining some coolant, removing the old hose and clamps, and installing a new hose without leaks. On your Forester, this is usually the upper radiator hose (top) or lower radiator hose (bottom), and the process is similar for both.
Difficulty Level: Intermediate | Estimated Time: 1.0-2.0 hours
⚠️ Safety & Precautions
- ⚠️ Never open the radiator cap hot; scalding coolant risk.
- ⚠️ Support the vehicle with jack stands if you lift it; never rely on a floor jack.
- ⚠️ Coolant is toxic to people and pets; catch and dispose properly.
- ⚠️ Keep hands/loose clothing away from fans and belts when running the engine to bleed air.
- 🔋 Battery disconnect is not required for this job.
🔧 Required Tools
You'll need the following tools for this repair:
- Safety glasses
- Nitrile gloves
- Floor jack (rated 3-ton minimum)
- Jack stands (rated 3-ton minimum)
- Wheel chocks
- Drain pan (at least 2-gallon)
- Pliers (hose clamp pliers)
- Channel-lock pliers
- Pick tool
- Trim clip remover
- 10mm socket
- 3/8" ratchet
- Flathead screwdriver
- Funnel
- Spill-free coolant funnel kit (specialty)
- Shop rags
🔩 Required Parts
HowToo sells all the parts you need for this repair:
- Upper radiator hose - Qty: 1
- Lower radiator hose - Qty: 1
- Hose clamps - Qty: 2-4
- Subaru Super Coolant (blue) premixed - Qty: 1-2 gallons
📋 Before You Begin
- Park on level ground, set the parking brake, and place wheel chocks behind the rear wheels.
- Let the engine cool completely (radiator hoses should feel cool to the touch).
- Set the cabin heat to HOT before bleeding later; this helps move coolant through the heater core (the small radiator inside the dash).
- Place a drain pan under the front of the vehicle.
🔨 Step-by-Step Instructions
Follow these steps in order:
Step 1: Relieve cooling system pressure (cold engine only)
- Use a shop rag and slowly loosen the radiator cap to the first stop to relieve any leftover pressure.
- Once you’re sure there’s no pressure, remove the cap fully by hand.
Step 2: Raise the front (if needed for the lower hose/undershield)
- Lift the front with a floor jack (rated 3-ton minimum) at the front jacking point.
- Set it down securely on jack stands (rated 3-ton minimum).
Step 3: Remove the lower engine cover (splash shield)
- Use a trim clip remover and flathead screwdriver to remove plastic clips.
- Use a 10mm socket with a 3/8" ratchet to remove any 10mm bolts.
- Set the cover and fasteners aside in a small pile. Keep clips by location.
Step 4: Drain enough coolant to drop the level below the hose
- Position the drain pan (at least 2-gallon) under the radiator drain (petcock) area.
- Open the drain carefully by hand or with a flathead screwdriver (depending on style).
- Drain until the coolant level is below the hose you’re replacing (usually 1-2 quarts is enough).
- Close the drain. No published torque for the plastic drain; close snug by hand only.
Step 5: Remove the old hose clamps
- Use pliers (hose clamp pliers) to squeeze the spring clamp tabs and slide the clamp back onto the hose.
- If your hose has a worm-gear clamp, loosen it with a flathead screwdriver.
- Wipe the area with shop rags to keep coolant off belts and wiring.
Step 6: Remove the old radiator hose
- Twist the hose gently by hand to break it loose from the fitting.
- If it’s stuck, carefully work around the edge using a pick tool to break the seal. (A pick tool is a small hook tool used to separate stuck rubber from metal.)
- Pull the hose off and aim it into the drain pan to catch any remaining coolant.
- Do not pry hard on radiator necks; the plastic can crack.
Step 7: Prep the fittings and install the new hose
- Clean the radiator neck and engine-side fitting using shop rags.
- Slide the clamps onto the new hose first.
- Push the new hose on fully until it bottoms out on the fitting bead/stop.
- Position the clamp behind the raised bead on the fitting, then release/tighten it using pliers (hose clamp pliers) or a flathead screwdriver.
- No published torque for hose clamps; tighten until snug and the hose cannot rotate.
Step 8: Reinstall the lower engine cover (if removed)
- Reinstall the splash shield using the 10mm socket, 3/8" ratchet, and plastic clips with the trim clip remover.
- Lower the vehicle using the floor jack (rated 3-ton minimum).
Step 9: Refill coolant
- Install a spill-free coolant funnel kit (specialty) on the radiator fill neck.
- Slowly add Subaru Super Coolant (blue) premixed using a funnel until the radiator stays full.
- Fill the coolant reservoir to the FULL line.
Step 10: Bleed air from the cooling system
- Start the engine and let it idle with the funnel in place.
- Set HVAC to heat high and fan on low/medium (you should feel heat once coolant circulates).
- Watch for bubbles in the funnel; add coolant as the level drops.
- As the engine warms up, carefully squeeze the upper hose a few times (with nitrile gloves) to help move trapped air.
- When bubbles stop and the heater blows hot steadily, shut the engine off and let it cool.
- Remove the funnel and install the radiator cap by hand. No published torque; tighten fully until it stops.
✅ After Repair
- With the engine fully cool, recheck the radiator level and the reservoir level; top off with Subaru Super Coolant (blue) premixed as needed.
- Start the engine and inspect both ends of the replaced hose for seepage.
- Take a short drive, then recheck for leaks and recheck the reservoir level the next morning.
- If you ever see overheating, shut down immediately and recheck for trapped air/leaks.
💰 DIY vs Shop Cost
Shop Cost: $250-$550 (parts + labor)
DIY Cost: $40-$180 (parts only)
You Save: $210-$370 by doing it yourself!
Shop labor rates vary but typically run $100-$150/hour. This repair takes a shop approximately 1.0-2.0 hours.
🎯 Ready to get started?
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