How to Replace the Thermostat on a 2016 Lexus RX350 3.5L V6 (Coolant Drain & Bleed)
Step-by-step instructions with required tools/parts, thermostat housing bolt torque specs, and safety tips for 2016
How to Replace the Thermostat on a 2016 Lexus RX350 3.5L V6 (Coolant Drain & Bleed)
Step-by-step instructions with required tools/parts, thermostat housing bolt torque specs, and safety tips for 2016
Assumption: Your RX350 has the factory 3.5L V6 and the thermostat is in the water inlet housing where the lower radiator hose attaches.
🔧 RX350 - Thermostat Replacement
The thermostat controls engine warm-up and operating temperature. If it’s stuck open you may get low heat and poor fuel economy; stuck closed can cause overheating. This job involves draining coolant, removing the thermostat housing, replacing the thermostat/gasket, then refilling and bleeding air from the cooling system.
Difficulty Level: Intermediate | Estimated Time: 2-4 hours
⚠️ Safety & Precautions
- ⚠️ Only work on a fully cold engine; hot coolant can cause severe burns.
- ⚠️ Support the RX350 with jack stands; never rely on a floor jack alone.
- ⚠️ Keep coolant off belts and electrical connectors; clean spills immediately.
- ⚠️ Coolant is toxic to pets/people; drain into a sealed container and dispose properly.
- 🔋 Battery disconnect is not required, but keep hands/tools clear of the radiator fans (they can turn on automatically).
🔧 Required Tools
You'll need the following tools for this repair:
- Floor jack (rated 3-ton minimum)
- Jack stands (rated 3-ton minimum)
- Wheel chocks
- Safety glasses
- Nitrile gloves
- Drain pan (at least 3-gallon)
- Spill-free coolant funnel kit
- 10mm socket
- 12mm socket
- 3/8" drive ratchet
- 3" extension (3/8" drive)
- Torque wrench (5–60 Nm range)
- Hose clamp pliers
- Pick tool
- Trim clip tool
- Flathead screwdriver
- Shop towels
- Flashlight
🔩 Required Parts
HowToo sells all the parts you need for this repair:
- Engine thermostat - Qty: 1
- Thermostat gasket / O-ring - Qty: 1
- Toyota / Lexus Super Long Life Coolant (pink, premixed) - Qty: 2 gallons
- Lower radiator hose clamp - Qty: 1
📋 Before You Begin
- 🅿️ Park on level ground, set the parking brake, and chock the rear wheels.
- 🌡️ Make sure the engine is completely cold (ideally sit overnight).
- 📦 Lay cardboard under the front of the RX350 to catch drips.
- 🧰 Know your tools: a torque wrench is a tool that tightens bolts to an exact spec so you don’t strip or crack parts.
🔨 Step-by-Step Instructions
Follow these steps in order:
Step 1: Raise the front safely
- Use floor jack to lift the front at the proper center jack point.
- Set the RX350 onto jack stands and keep wheel chocks in place.
Step 2: Remove the lower engine cover (if equipped)
- Use a trim clip tool to pop plastic clips.
- Use a 10mm socket and ratchet to remove the bolts.
- Keep clips/bolts grouped in a tray.
Step 3: Drain the coolant
- Place a drain pan (at least 3-gallon) under the radiator drain area.
- Slowly remove the radiator cap with a shop towel (turn to first stop, then off).
- Open the radiator drain cock using a flathead screwdriver if needed (some are hand-turn style).
- Let coolant drain fully into the drain pan.
Step 4: Remove the air intake duct for access
- Use a flathead screwdriver to loosen the hose clamps on the intake duct.
- Use a 10mm socket and ratchet to remove any duct mounting bolts.
- Lift the duct out and set it aside.
Step 5: Locate the thermostat housing
- Use a flashlight to find the lower radiator hose.
- Follow it to the engine; it attaches to the thermostat (water inlet) housing.
Step 6: Remove the lower radiator hose from the housing
- Use hose clamp pliers to compress the clamp and slide it back on the hose.
- Twist the hose gently by hand to break it free.
- If it’s stuck, use a pick tool carefully around the hose end to release it (don’t gouge the plastic/metal nipple).
- Pull the hose off and aim it into the drain pan for remaining coolant.
Step 7: Remove the thermostat housing
- Use a 10mm socket (sometimes 12mm socket) with a ratchet and extension to remove the housing bolts.
- Pull the housing straight off. Expect some coolant to spill—use shop towels.
Step 8: Replace the thermostat and gasket
- Remove the old thermostat and the old gasket / O-ring by hand.
- Clean the mating surfaces using shop towels. Do not scratch the sealing surface.
- Install the new thermostat in the same orientation as the old one.
- Install the new gasket / O-ring (do not reuse the old one).
- Match orientation before tightening anything.
Step 9: Reinstall the housing and torque bolts
- Reinstall the housing and hand-start all bolts.
- Use a torque wrench (5–60 Nm range) to tighten evenly.
- Torque to 10 Nm (89 in-lbs).
Step 10: Reinstall the lower radiator hose
- Push the hose fully onto the housing nipple by hand.
- Use hose clamp pliers to position the clamp back in its original spot.
- If the clamp feels weak or distorted, replace it with the new one.
Step 11: Reinstall the air intake duct and covers
- Reinstall the intake duct and tighten clamps using a flathead screwdriver.
- Reinstall the lower engine cover using a 10mm socket, ratchet, and trim clip tool.
Step 12: Refill and bleed air from the cooling system
- Make sure the radiator drain cock is closed (snug, not over-tight).
- Install a spill-free coolant funnel kit at the radiator fill neck.
- Slowly add Toyota / Lexus Super Long Life Coolant (pink, premixed) until full.
- Start the engine and let it idle. Set cabin heat to MAX temperature (highest heat) so coolant flows through the heater core.
- As the engine warms up, watch for air bubbles in the funnel and keep topping off.
- When the thermostat opens, the upper hose will get hot and the coolant level may drop—top off again.
- Once bubbles stop and the cooling fans cycle, shut the engine off and let it cool.
- Top off the radiator and then set the overflow reservoir to the FULL line.
✅ After Repair
- 🔍 Check for leaks around the thermostat housing and lower hose with the engine running (use a flashlight).
- 🌡️ Watch the temperature gauge on a 10–15 minute drive; it should warm up normally and stay stable.
- 🧪 After the engine fully cools, recheck coolant level in the reservoir and top off if needed.
- 🧼 Rinse any spilled coolant off the underbody area using water and wipe dry.
💰 DIY vs Shop Cost
Shop Cost: $450-$850 (parts + labor)
DIY Cost: $60-$180 (parts only)
You Save: $270-$790 by doing it yourself!
Shop labor rates vary but typically run $100-$150/hour. This repair takes a shop approximately 2-3 hours.
🎯 Ready to get started?
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