How to Replace the Fuel Cap on a 2016 Toyota Tundra
Step-by-step instructions with safety tips, tools, parts, and seal checks
How to Replace the Fuel Cap on a 2016 Toyota Tundra
Step-by-step instructions with safety tips, tools, parts, and seal checks
🔧 Fuel Cap - Replacement
The fuel cap is a simple part, but a damaged seal or loose cap can turn on the check engine light and let fuel vapors escape. Replacing it is quick and usually takes just a few minutes.
Difficulty Level: Beginner | Estimated Time: 0.1-0.2 hours
⚠️ Safety & Precautions
- Do this with the engine off and the area well ventilated.
- Do not smoke or work near sparks, flames, or hot exhaust parts.
- Make sure the fuel door is fully open and the filler neck is clean before installing the new cap.
- No battery disconnect is required.
🔧 Required Tools
You'll need the following tools for this repair:
- Clean microfiber towel
- Gloves
- Safety glasses
🔩 Required Parts
HowToo sells all the parts you need for this repair:
- Fuel cap - Qty: 1
📋 Before You Begin
- Park on level ground and turn the ignition off.
- Open the fuel door.
- If the fuel cap is stuck, let the vehicle sit for a few minutes before removing it.
🔨 Step-by-Step Instructions
Follow these steps in order:
Step 1: Remove the old fuel cap
- Use your hand to turn the fuel cap counterclockwise until it releases.
- Let it hang on the tether, if equipped, or remove it completely if the cap is not tethered.
Step 2: Inspect the filler neck
- Use a clean microfiber towel to wipe the fuel filler neck and sealing surface.
- Look for dirt, damage, or fuel residue on the sealing area.
Step 3: Install the new fuel cap
- Place the new fuel cap onto the filler neck and turn it clockwise by hand.
- Tighten until it clicks several times or seats firmly, depending on cap design.
- Hand-tight is enough.
Step 4: Verify the seal
- Gently pull on the cap to make sure it is locked in place.
- Close the fuel door.
✅ After Repair
- Start the engine and make sure no warning lights appear.
- If the check engine light was on for the cap, it may clear after a few drive cycles.
- If the light stays on, a code scan may be needed for the evaporative emissions system.
💰 DIY vs Shop Cost
Shop Cost: $60-$120 (parts + labor)
DIY Cost: $15-$40 (parts only)
You Save: $45-$80 by doing it yourself!
Shop labor rates vary but typically run $100-$150/hour. This repair takes a shop approximately 0.1-0.2 hours.
🎯 Ready to get started?
HowToo makes it easy: same-day/2-day shipping on every part, plus all the tools and specialty tools you need! Check out the parts and tools sections below to add everything to your cart.















