How to Replace the Fuel Cap on a 2016 Nissan Altima (Fix EVAP Leak & Check Engine Light)
Step-by-step fuel cap replacement with safety tips, required tools/parts, and post-repair EVAP reset guidance for 2012, 2013, 2014, 2015, 2016, 2017, 2018
How to Replace the Fuel Cap on a 2016 Nissan Altima (Fix EVAP Leak & Check Engine Light)
Step-by-step fuel cap replacement with safety tips, required tools/parts, and post-repair EVAP reset guidance for 2012, 2013, 2014, 2015, 2016, 2017, 2018
š§ Altima - Fuel Cap Replacement
Replacing the fuel cap is a quick job that helps prevent fuel vapors from escaping and can prevent an āEVAP leakā type check-engine light. On your Altima, the cap is tethered (attached by a strap) near the fuel filler neck, so youāll swap it without removing any panels.
Difficulty Level: Beginner | Estimated Time: 0.1-0.2 hours
ā ļø Safety & Precautions
- ā ļø Do this outdoors or in a well-ventilated area; fuel vapors are flammable.
- ā ļø Turn the engine off and keep sparks/flames away (no smoking).
- ā ļø Donāt top off the tank after the pump clicks off; it can damage the EVAP system.
- ā ļø Battery disconnect is not required.
š§ Required Tools
You'll need the following tools for this repair:
- Nitrile gloves
- Shop towel
- Flashlight
š© Required Parts
HowToo sells all the parts you need for this repair:
- Fuel cap (EVAP-rated, OEM-equivalent) - Qty: 1
š Before You Begin
- Park on level ground and shut the engine off.
- Make sure the area around the fuel door is clean to keep dirt out of the filler neck.
- If the cap was replaced due to a check-engine light, note that the light may take a few drive cycles to turn off on its own. Some codes require a scan tool reset.
šØ Step-by-Step Instructions
Follow these steps in order:
Step 1: Open the fuel door
- Open the fuel door on the driver side rear quarter panel.
- Use a flashlight to inspect the cap and filler neck area.
Step 2: Remove the old fuel cap
- Turn the cap counterclockwise until it releases, then pull it off.
- If thereās dust around the opening, wipe the area with a shop towel.
- Wear nitrile gloves if fuel smell/residue is present.
Step 3: Inspect the sealing surface
- Check the rubber seal (gasket) on the old cap for cracks, flattening, or missing pieces.
- Look at the filler neck rim (where the cap seals). Clean it with a shop towel if dirty.
Step 4: Install the new fuel cap
- Place the new cap onto the filler neck and turn it clockwise.
- Tighten until it āclicksā several times and stops turning easily. Clicks mean itās properly tight.
- Make sure the tether/strap isnāt twisted and the cap hangs neatly when removed.
Step 5: Close the fuel door
- Close the fuel door firmly.
ā After Repair
- Start the engine and confirm thereās no fuel smell around the fuel door area.
- If you had a check-engine light related to EVAP, drive normally for a few days; the system may self-test and turn the light off. If it stays on, the issue may be elsewhere.
š° DIY vs Shop Cost
Shop Cost: $40-$120 (parts + labor)
DIY Cost: $15-$45 (parts only)
You Save: $25-$75 by doing it yourself!
Shop labor rates vary but typically run $100-$150/hour. This repair takes a shop approximately 0.1-0.2 hours.
šÆ Ready to get started?
HowToo makes it easy: same-day/2-day shipping on every part, plus all the tools and specialty tools you need! Check out the parts and tools sections below to add everything to your cart.
















