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2016 Mercedes-Benz GLA250
2016 Mercedes-Benz GLA250
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  • Guides
  • /
  • Mercedes-Benz GLA250
  • /
  • 2016
  • /
  • How to Replace the Fuel Cap on a 2016 Mercedes-Benz GLA250
Mercedes-Benz GLA 2016 fuel tank door open from inside - emergency open

Mercedes-Benz GLA 2016 fuel tank door open from inside - emergency open

Suggested Parts

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Tools & Fluids

Nitrile
Nitrile
Gloves
Cloth Rags
Cloth Rags
Flathead
Flathead
Screwdriver
Flashlight
Flashlight
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How to Replace the Fuel Cap on a 2016 Mercedes-Benz GLA250

Step-by-step fuel filler cap replacement with tools, parts, safety tips, and EVAP/check-engine light guidance

How to Replace the Fuel Cap on a 2016 Mercedes-Benz GLA250

Step-by-step fuel filler cap replacement with tools, parts, safety tips, and EVAP/check-engine light guidance

Orion
Orion

🔧 GLA - Fuel Cap Replacement

Replacing the fuel cap on your GLA is a quick job that helps prevent fuel vapor leaks and check-engine warnings caused by a bad seal. You’ll remove the old cap, transfer/keep the tether (the little retaining strap), and install the new cap until it clicks.

Difficulty Level: Beginner | Estimated Time: 0.1-0.3 hours


⚠️ Safety & Precautions

  • ⚠️ Work in a well-ventilated area; fuel vapors are flammable.
  • ⚠️ Engine OFF and no smoking/open flames nearby.
  • ⚠️ Don’t top off fuel; stop at the first pump click to protect the EVAP system.
  • ⚠️ Battery disconnect is not required for this repair.

🔧 Required Tools

You'll need the following tools for this repair:

  • Nitrile gloves
  • Clean shop towel
  • Small flathead screwdriver
  • Flashlight

🔩 Required Parts

HowToo sells all the parts you need for this repair:

  • Fuel filler cap (OEM-style, sealed) - Qty: 1
  • Fuel cap tether/retainer strap (if damaged) - Qty: 1

📋 Before You Begin

  • Park on level ground and shift to Park.
  • Press the fuel door to open it (your GLA uses a push-to-open fuel door when unlocked).
  • Wipe dirt off the area around the cap using a clean shop towel.

🔨 Step-by-Step Instructions

Follow these steps in order:

Step 1: Remove the old fuel cap

  • Open the fuel door.
  • Turn the cap counterclockwise by hand until it releases, then remove it.
  • Set it where it won’t pick up dirt.

Step 2: Inspect and clean the sealing surfaces

  • Use a flashlight to look at the filler neck opening (where the cap seals).
  • Use a clean shop towel to wipe the sealing lip and threads.
  • Keep dirt out of the filler neck.

Step 3: Transfer or unclip the tether (if equipped)

  • The tether is the small strap that keeps the cap from getting lost.
  • If the tether clips onto the cap, gently pry the clip open using a small flathead screwdriver, then move it to the new cap.
  • If the tether is molded into the old cap and your new cap includes a tether, skip this step.

Step 4: Install the new fuel cap correctly

  • Thread the new cap on by hand (clockwise).
  • Continue turning until you feel/hear at least one click. That click means the cap is tight enough.
  • Close the fuel door firmly until it latches.

✅ After Repair

  • Start the engine and confirm there’s no fuel smell around the fuel door area.
  • If you had a check-engine light from a loose cap, it may take a few normal drive cycles to clear on its own after the new cap is installed.
  • If the light stays on, you may need a scan tool to clear the code and verify no EVAP leaks remain.

💰 DIY vs Shop Cost

Shop Cost: $60-$180 (parts + labor)

DIY Cost: $20-$60 (parts only)

You Save: $40-$120 by doing it yourself!

Shop labor rates vary but typically run $100-$150/hour. This repair takes a shop approximately 0.2-0.5 hours.


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