How to Replace the Fuel Cap on a 2016 Mercedes-Benz GLA250
Step-by-step fuel filler cap replacement with tools, parts, safety tips, and EVAP/check-engine light guidance
How to Replace the Fuel Cap on a 2016 Mercedes-Benz GLA250
Step-by-step fuel filler cap replacement with tools, parts, safety tips, and EVAP/check-engine light guidance
🔧 GLA - Fuel Cap Replacement
Replacing the fuel cap on your GLA is a quick job that helps prevent fuel vapor leaks and check-engine warnings caused by a bad seal. You’ll remove the old cap, transfer/keep the tether (the little retaining strap), and install the new cap until it clicks.
Difficulty Level: Beginner | Estimated Time: 0.1-0.3 hours
⚠️ Safety & Precautions
- ⚠️ Work in a well-ventilated area; fuel vapors are flammable.
- ⚠️ Engine OFF and no smoking/open flames nearby.
- ⚠️ Don’t top off fuel; stop at the first pump click to protect the EVAP system.
- ⚠️ Battery disconnect is not required for this repair.
🔧 Required Tools
You'll need the following tools for this repair:
- Nitrile gloves
- Clean shop towel
- Small flathead screwdriver
- Flashlight
🔩 Required Parts
HowToo sells all the parts you need for this repair:
- Fuel filler cap (OEM-style, sealed) - Qty: 1
- Fuel cap tether/retainer strap (if damaged) - Qty: 1
📋 Before You Begin
- Park on level ground and shift to Park.
- Press the fuel door to open it (your GLA uses a push-to-open fuel door when unlocked).
- Wipe dirt off the area around the cap using a clean shop towel.
🔨 Step-by-Step Instructions
Follow these steps in order:
Step 1: Remove the old fuel cap
- Open the fuel door.
- Turn the cap counterclockwise by hand until it releases, then remove it.
- Set it where it won’t pick up dirt.
Step 2: Inspect and clean the sealing surfaces
- Use a flashlight to look at the filler neck opening (where the cap seals).
- Use a clean shop towel to wipe the sealing lip and threads.
- Keep dirt out of the filler neck.
Step 3: Transfer or unclip the tether (if equipped)
- The tether is the small strap that keeps the cap from getting lost.
- If the tether clips onto the cap, gently pry the clip open using a small flathead screwdriver, then move it to the new cap.
- If the tether is molded into the old cap and your new cap includes a tether, skip this step.
Step 4: Install the new fuel cap correctly
- Thread the new cap on by hand (clockwise).
- Continue turning until you feel/hear at least one click. That click means the cap is tight enough.
- Close the fuel door firmly until it latches.
✅ After Repair
- Start the engine and confirm there’s no fuel smell around the fuel door area.
- If you had a check-engine light from a loose cap, it may take a few normal drive cycles to clear on its own after the new cap is installed.
- If the light stays on, you may need a scan tool to clear the code and verify no EVAP leaks remain.
💰 DIY vs Shop Cost
Shop Cost: $60-$180 (parts + labor)
DIY Cost: $20-$60 (parts only)
You Save: $40-$120 by doing it yourself!
Shop labor rates vary but typically run $100-$150/hour. This repair takes a shop approximately 0.2-0.5 hours.
🎯 Ready to get started?
HowToo makes it easy: same-day/2-day shipping on every part, plus all the tools and specialty tools you need! Check out the parts and tools sections below to add everything to your cart.

















