How to Replace the Fuel Cap on a 2016 Lexus IS200t (Fix EVAP Leak & Check Engine Light)
Beginner-friendly step-by-step instructions, required tools/parts, safety tips, and how to clear EVAP codes
How to Replace the Fuel Cap on a 2016 Lexus IS200t (Fix EVAP Leak & Check Engine Light)
Beginner-friendly step-by-step instructions, required tools/parts, safety tips, and how to clear EVAP codes
🔧 IS - Fuel Cap Replacement
Replacing the fuel cap is quick and helps prevent EVAP leaks that can cause a fuel smell or a check engine light. You’ll remove the old cap, transfer the tether (strap) if equipped, and install the new cap so it seals correctly.
Difficulty Level: Beginner | Estimated Time: 0.1-0.3 hours
⚠️ Safety & Precautions
- ⚠️ Work outdoors or in a well-ventilated area.
- ⚠️ Keep sparks, cigarettes, and open flames away from the fuel door.
- ⚠️ Turn the engine OFF and remove the key/fob from the car.
- ⚠️ Don’t over-tighten the cap; the seal can get damaged.
- ⚠️ Battery disconnect is not required.
🔧 Required Tools
You'll need the following tools for this repair:
- Nitrile gloves
- Flashlight
- Trim clip removal tool (specialty)
- OBD-II scan tool
🔩 Required Parts
HowToo sells all the parts you need for this repair:
- Fuel cap (OEM-style, tethered if equipped) - Qty: 1
📋 Before You Begin
- Park your IS on level ground and set the parking brake.
- Make sure the engine is off and the area is cool (no hot exhaust nearby).
- Assumption: standard OEM-style screw-on cap.
🔨 Step-by-Step Instructions
Follow these steps in order:
Step 1: Open the fuel door
- Use your hand to pull the fuel door release lever (inside the car) and open the fuel door.
- Use a flashlight to look at how the cap and tether (strap) are attached.
Step 2: Remove the old fuel cap
- Use your hand to turn the cap counterclockwise until it comes off.
- Set the cap where it won’t get dirt on the sealing surface (the rubber ring).
Step 3: Move the tether (if your cap uses one)
- If the cap is attached to a small plastic tether/strap, use a trim clip removal tool (specialty) to gently pry the tether retainer off its peg (if it’s a clip-on style).
- A trim clip tool is a forked plastic/metal tool that pops clips off without breaking them.
- If your new cap already has the correct tether installed, skip this step.
Step 4: Install the new fuel cap
- If needed, attach the tether using the trim clip removal tool (specialty) to press the retainer back onto the peg securely.
- Thread the new cap on by hand clockwise until it seats.
- Keep turning by hand until you feel it fully tighten (many caps “click” when properly tightened).
- Tip: Start threads gently to avoid cross-threading.
Step 5: Close the fuel door
- Use your hand to close the fuel door firmly until it latches.
- Use a flashlight for a quick final check that the cap sits straight and the tether isn’t pinched.
✅ After Repair
- Start the engine and make sure there’s no fuel smell near the rear quarter panel.
- If you had a check engine light related to an EVAP leak, use an OBD-II scan tool to clear the code.
- If you don’t clear it, the light may turn off after a few normal drive cycles once the system re-tests itself.
💰 DIY vs Shop Cost
Shop Cost: $40-$120 (parts + labor)
DIY Cost: $15-$45 (parts only)
You Save: $25-$75 by doing it yourself!
Shop labor rates vary but typically run $100-$150/hour. This repair takes a shop approximately 0.2-0.5 hours.
🎯 Ready to get started?
HowToo makes it easy: same-day/2-day shipping on every part, plus all the tools and specialty tools you need! Check out the parts and tools sections below to add everything to your cart.

















