How to Replace the Fuel Cap on a 2016 Hyundai Accent (Fix EVAP Leak & Check Engine Light)
Step-by-step fuel cap replacement with safety tips, required tools/parts, and seal checks to prevent EVAP codes
How to Replace the Fuel Cap on a 2016 Hyundai Accent (Fix EVAP Leak & Check Engine Light)
Step-by-step fuel cap replacement with safety tips, required tools/parts, and seal checks to prevent EVAP codes
🔧 Accent - Fuel Cap Replacement
Replacing the fuel cap is a quick job: you remove the old cap and install a new one that seals correctly. A good seal helps prevent fuel vapor leaks and can prevent an EVAP-related check engine light.
Difficulty Level: Beginner | Estimated Time: 0.1-0.2 hours
⚠️ Safety & Precautions
- ⚠️ Work in a well-ventilated area; fuel vapors are flammable.
- ⚠️ Keep all sparks/flames away (no smoking).
- ⚠️ If the engine was just running, let things cool a few minutes before opening the cap.
- ⚠️ Battery disconnect is not required for this repair.
🔧 Required Tools
You'll need the following tools for this repair:
- Nitrile gloves
- Safety glasses
- Clean shop towel
🔩 Required Parts
HowToo sells all the parts you need for this repair:
- Fuel cap (EVAP-sealing type for Accent) - Qty: 1
📋 Before You Begin
- Park on level ground and turn the engine off.
- Make sure you’re away from open flames or anything that can spark.
- Have a clean shop towel ready to wipe the sealing surface if needed.
🔨 Step-by-Step Instructions
Follow these steps in order:
Step 1: Open the fuel door
- Open the fuel door on the rear quarter panel.
Step 2: Remove the old fuel cap
- Use nitrile gloves and turn the cap counterclockwise until it releases.
- Let the cap hang by its tether (the small retaining strap/cord that keeps it from getting lost).
Step 3: Inspect and clean the sealing area
- Use a clean shop towel to wipe the filler neck sealing surface (the smooth rim where the cap seals).
- Tip: Dirt here can cause EVAP leaks.
Step 4: Transfer the tether (if needed)
- If your new cap does not include a tether, move the tether from the old cap to the new cap by unhooking it and snapping it into the same spot.
- If the tether does not transfer on your cap design, install the new cap without it.
Step 5: Install the new fuel cap
- Thread the new cap on by hand clockwise until it’s snug.
- Keep turning until you hear/feel it click (usually 1–3 clicks). This means it’s sealed correctly.
Step 6: Close the fuel door
- Close the fuel door firmly.
✅ After Repair
- Start the engine and make sure there’s no fuel smell around the filler area.
- If you had a check engine light due to a loose/bad cap, it may take a few drive cycles to turn off on its own.
- If the light stays on, the issue may be elsewhere in the EVAP system (not just the cap).
💰 DIY vs Shop Cost
Shop Cost: $30-$120 (parts + labor)
DIY Cost: $10-$40 (parts only)
You Save: $20-$80 by doing it yourself!
Shop labor rates vary but typically run $100-$150/hour. This repair takes a shop approximately 0.1-0.2 hours.
🎯 Ready to get started?
HowToo makes it easy: same-day/2-day shipping on every part, plus all the tools and specialty tools you need! Check out the parts and tools sections below to add everything to your cart.
















