How to Replace the Fuel Cap on a 2016-2022 Honda HR-V (Fix EVAP Leak & Check Engine Light) (Engine: Inline 4 1.8L)
Step-by-step fuel cap swap with required tools/parts, sealing tips, and post-repair verification
How to Replace the Fuel Cap on a 2016-2022 Honda HR-V (Fix EVAP Leak & Check Engine Light) (Engine: Inline 4 1.8L)
Step-by-step fuel cap swap with required tools/parts, sealing tips, and post-repair verification for 2016, 2017, 2018, 2019, 2020, 2021, 2022
🔧 HR-V - Fuel Cap Replacement
Replacing the fuel cap is a quick job: you remove the old cap and install a new one that seals correctly. A good seal helps prevent fuel vapor leaks and can prevent a check engine light related to the EVAP system.
Difficulty Level: Beginner | Estimated Time: 0.1-0.2 hours
⚠️ Safety & Precautions
- ⚠️ Work outdoors or in a well-ventilated area away from flames or sparks.
- ⚠️ Do not smoke while working near the fuel filler area.
- ⚠️ Avoid topping off fuel; it can damage the EVAP system.
🔧 Required Tools
You'll need the following tools for this repair:
- Nitrile gloves
- Safety glasses
- Clean shop towel
- Flashlight
🔩 Required Parts
HowToo sells all the parts you need for this repair:
- Fuel cap (capless-filler compatible replacement for HR-V) - Qty: 1
- Fuel cap tether/retainer (if damaged) - Qty: 1
📋 Before You Begin
- Park your HR-V on level ground and turn the ignition OFF.
- Let the vehicle sit 1–2 minutes if you just drove it.
- Wipe dirt off around the fuel filler door area using a clean shop towel.
🔨 Step-by-Step Instructions
Follow these steps in order:
Step 1: Open the fuel filler door
- Press/release the fuel door the usual way, then open it fully.
- Use a flashlight to look for dirt around the filler neck opening.
Step 2: Remove the old fuel cap
- Put on nitrile gloves and safety glasses.
- Turn the cap counterclockwise until it comes free, then remove it by hand.
- If your cap has a tether (the little strap that keeps it attached), gently unhook it from the cap using your fingers.
Step 3: Inspect and clean the sealing area
- Use a clean shop towel to wipe the rubber sealing surface on the filler neck (the ring where the cap seals).
- Check the old cap’s seal for cracks or a flattened rubber ring.
- Tip: Dirt here can cause EVAP leak codes.
Step 4: Install the new fuel cap
- If equipped, attach the tether to the new cap by hand (no tools).
- Thread the new cap on clockwise by hand until it seats.
- Continue turning until you feel/hear at least one “click” (that click means the cap is tight enough to seal).
Step 5: Close up and verify
- Close the fuel filler door firmly.
- Use a flashlight to make sure the cap sits flat and looks straight (not cross-threaded).
✅ After Repair
- Start the engine and make sure the fuel door is fully closed.
- If you had a check engine light for a loose cap/EVAP leak, it may take several normal drive cycles to turn off on its own.
- If the light stays on after a few days, you’ll likely need a scan to confirm the exact code.
💰 DIY vs Shop Cost
Shop Cost: $40-$120 (parts + labor)
DIY Cost: $15-$45 (parts only)
You Save: $25-$75 by doing it yourself!
Shop labor rates vary but typically run $100-$150/hour. This repair takes a shop approximately 0.1-0.2 hours.
🎯 Ready to get started?
HowToo makes it easy: same-day/2-day shipping on every part, plus all the tools and specialty tools you need! Check out the parts and tools sections below to add everything to your cart.
Guide for Fuel Tank Cap replace for these Honda vehicles
| Year Make Model | Sub Model | Engine | Body Style |
|---|---|---|---|
| 2022 Honda HR-V | - | Inline 4 1.8L | - |
| 2021 Honda HR-V | - | Inline 4 1.8L | - |
| 2020 Honda HR-V | - | Inline 4 1.8L | - |
| 2019 Honda HR-V | - | Inline 4 1.8L | - |
| 2018 Honda HR-V | - | Inline 4 1.8L | - |
| 2017 Honda HR-V | - | Inline 4 1.8L | - |
| 2016 Honda HR-V | - | Inline 4 1.8L | - |

















