How to Replace the Fuel Cap on a 1990-2017 Honda Accord (Fix EVAP Leak & Check Engine Light) (Engine: Inline 4 2.4L)
Step-by-step fuel cap replacement with tools, OEM-style part tips, sealing surface checks, and safety notes
How to Replace the Fuel Cap on a 1990-2017 Honda Accord (Fix EVAP Leak & Check Engine Light) (Engine: Inline 4 2.4L)
Step-by-step fuel cap replacement with tools, OEM-style part tips, sealing surface checks, and safety notes for 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997
🔧 Accord - Fuel Cap Replacement
Replacing the fuel cap is a quick job: you remove the old cap and install a new, correct-style cap that seals the tank properly. A good seal helps prevent fuel vapors from escaping and can stop an EVAP-related check engine light caused by a weak or damaged cap seal.
Difficulty Level: Beginner | Estimated Time: 0.1-0.2 hours
⚠️ Safety & Precautions
- ⚠️ Work with the engine OFF and away from sparks, cigarettes, or open flames.
- ⚠️ Do not top-off fuel after the pump clicks off; it can damage the EVAP system.
- ⚠️ If you smell strong fuel fumes after replacement, stop and re-check cap seating.
- ⚠️ Battery disconnect is not required.
🔧 Required Tools
You'll need the following tools for this repair:
- Nitrile gloves
- Clean shop towel
- Flashlight
🔩 Required Parts
HowToo sells all the parts you need for this repair:
- Fuel cap (OEM-style, tethered) - Qty: 1
📋 Before You Begin
- Park on level ground, turn the engine off, and remove the key.
- Open the fuel door on the left rear quarter panel.
- Use a flashlight to visually check the filler neck area for dirt or damage.
🔨 Step-by-Step Instructions
Follow these steps in order:
Step 1: Remove the old fuel cap
- Put on nitrile gloves.
- Turn the cap counterclockwise until it releases, then remove it by hand.
- If your cap has a tether (the small strap that keeps it attached to the car), let it hang.
Step 2: Clean and inspect the sealing surface
- Use a clean shop towel to wipe the filler neck sealing surface (the flat area where the cap’s rubber seal sits).
- Use a flashlight to check for cracks, chips, rust, or heavy dirt.
- Clean sealing surface prevents repeat EVAP leaks.
Step 3: Install the new fuel cap
- Align the new cap and thread it on by hand (clockwise).
- Tighten until you hear/feel at least 3 clicks (that click is the cap’s built-in torque limiter).
- Gently tug the cap to confirm it’s seated and not cross-threaded.
Step 4: Close the fuel door and verify
- Close the fuel door securely.
- If you previously had a check engine light due to a loose cap, it may take a few normal drive cycles to turn off on its own.
✅ After Repair
- Start your Accord and confirm there’s no fuel smell near the left rear of the car.
- After your next fill-up, confirm the cap still clicks and the fuel door closes normally.
- If the check engine light remains on after several trips, the issue may be another EVAP leak (not just the cap).
💰 DIY vs Shop Cost
Shop Cost: $40-$120 (parts + labor)
DIY Cost: $15-$45 (parts only)
You Save: $25-$75 by doing it yourself!
Shop labor rates vary but typically run $100-$150/hour. This repair takes a shop approximately 0.1-0.2 hours.
🎯 Ready to get started?
HowToo makes it easy: same-day/2-day shipping on every part, plus all the tools and specialty tools you need! Check out the parts and tools sections below to add everything to your cart.
Guide for Fuel Tank Cap replace for these Honda vehicles
| Year Make Model | Sub Model | Engine | Body Style |
|---|---|---|---|
| 2017 Honda Accord | - | Inline 4 2.4L | - |
| 2017 Honda Accord | - | V6 3.5L | - |
| 2017 Honda Accord | - | Inline 4 2.0L | - |
| 2016 Honda Accord | - | Inline 4 2.4L | - |
| 2016 Honda Accord | - | V6 3.5L | - |
| 2015 Honda Accord | - | Inline 4 2.4L | - |
| 2015 Honda Accord | - | V6 3.5L | - |
| 2015 Honda Accord | - | Inline 4 2.0L | - |
| 2014 Honda Accord | - | Inline 4 2.4L | - |
| 2014 Honda Accord | - | V6 3.5L | - |
| 2014 Honda Accord | - | Inline 4 2.0L | - |
| 2013 Honda Accord | - | Inline 4 2.4L | - |
| 2013 Honda Accord | - | V6 3.5L | - |
| 2012 Honda Accord | - | Inline 4 2.4L | - |
| 2012 Honda Accord | - | V6 3.5L | - |
| 2011 Honda Accord | - | Inline 4 2.4L | - |
| 2011 Honda Accord | - | V6 3.5L | - |
| 2010 Honda Accord | - | Inline 4 2.4L | - |
| 2010 Honda Accord | - | V6 3.5L | - |
| 2009 Honda Accord | - | Inline 4 2.4L | - |
| 2009 Honda Accord | - | V6 3.5L | - |
| 2008 Honda Accord | - | Inline 4 2.4L | - |
| 2008 Honda Accord | - | V6 3.5L | - |
| 2007 Honda Accord | - | V6 3.0L | - |
| 2007 Honda Accord | - | Inline 4 2.4L | - |
| 2006 Honda Accord | - | V6 3.0L | - |
| 2006 Honda Accord | - | Inline 4 2.4L | - |
| 2005 Honda Accord | - | V6 3.0L | - |
| 2005 Honda Accord | - | Inline 4 2.4L | - |
| 2004 Honda Accord | - | V6 3.0L | - |
| 2004 Honda Accord | - | Inline 4 2.4L | - |
| 2003 Honda Accord | - | V6 3.0L | - |
| 2003 Honda Accord | - | Inline 4 2.4L | - |
| 2002 Honda Accord | - | Inline 4 2.3L | - |
| 2002 Honda Accord | - | V6 3.0L | - |
| 2001 Honda Accord | - | Inline 4 2.3L | - |
| 2001 Honda Accord | - | V6 3.0L | - |
| 2000 Honda Accord | - | Inline 4 2.3L | - |
| 2000 Honda Accord | - | V6 3.0L | - |
| 1999 Honda Accord | - | Inline 4 2.3L | - |
| 1999 Honda Accord | - | V6 3.0L | - |
| 1998 Honda Accord | - | Inline 4 2.3L | - |
| 1998 Honda Accord | - | V6 3.0L | - |
| 1997 Honda Accord | - | Inline 4 2.2L | - |
| 1997 Honda Accord | - | V6 2.7L | - |
| 1996 Honda Accord | - | Inline 4 2.2L | - |
| 1996 Honda Accord | - | V6 2.7L | - |
| 1995 Honda Accord | - | Inline 4 2.2L | - |
| 1995 Honda Accord | - | V6 2.7L | - |
| 1994 Honda Accord | - | Inline 4 2.2L | - |
| 1993 Honda Accord | - | Inline 4 2.2L | - |
| 1992 Honda Accord | - | Inline 4 2.2L | - |
| 1991 Honda Accord | - | Inline 4 2.2L | - |
| 1990 Honda Accord | - | Inline 4 2.2L | - |
















