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2016 Kia Sedona
2011 - 2014 Kia Sedona
V6 3.5L
Compatible with more variants.
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2016 KIA Sedona Spark Plug Remove and Replace

2016 KIA Sedona Spark Plug Remove and Replace

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Safety
Safety
Glasses
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2 Ton
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2 Ton
2 Ton
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How to Replace Spark Plugs on a 2016 Kia Sedona 3.3L V6 (Front & Rear Bank)

Step-by-step DIY guide with tools, parts, intake plenum removal tips, and torque specs for 2011, 2012, 2014

How to Replace Spark Plugs on a 2016 Kia Sedona 3.3L V6 (Front & Rear Bank)

Step-by-step DIY guide with tools, parts, intake plenum removal tips, and torque specs for 2011, 2012, 2014

Orion
Orion

🔧 Sedona - Spark Plug Replacement

On your Sedona’s 3.3L V6, the front 3 spark plugs are easy to reach, but the rear 3 sit under the upper intake manifold (the “plenum,” the top part of the intake that feeds air to the engine). Replacing all 6 plugs restores smooth idle, power, and fuel economy, and helps prevent coil damage from worn plugs.

Difficulty Level: Intermediate | Estimated Time: 2.5-4.0 hours


⚠️ Safety & Precautions

  • ⚠️ Work on a fully cool engine to avoid burns and prevent thread damage in the aluminum cylinder heads.
  • ⚠️ Disconnect the negative battery cable before unplugging ignition coils and throttle body connectors.
  • ⚠️ Keep dirt out of the intake: cover open intake ports with clean shop towels immediately after the plenum comes off.
  • ⚠️ Do not over-tighten spark plugs—stripped threads in aluminum heads are expensive to repair.

🔧 Required Tools

You'll need the following tools for this repair:

  • Safety glasses
  • Nitrile gloves
  • Floor jack (rated 2-ton minimum)
  • Jack stands (rated 2-ton minimum)
  • Wheel chocks
  • 3/8" drive ratchet
  • 3/8" drive torque wrench (10-60 ft-lb range)
  • 5/8" spark plug socket
  • 3/8" drive extension set (3", 6", 10")
  • Universal joint adapter (3/8" drive)
  • 10mm socket
  • 12mm socket
  • 14mm socket
  • Phillips screwdriver
  • Flat screwdriver
  • Trim clip removal tool
  • Needle-nose pliers
  • Magnetic pickup tool
  • Compressed air blow gun
  • Flashlight
  • Shop towels

🔩 Required Parts

HowToo sells all the parts you need for this repair:

  • Spark plugs (iridium/platinum, correct spec for 3.3L V6) - Qty: 6
  • Upper intake manifold (plenum) gasket set - Qty: 1
  • Throttle body gasket - Qty: 1
  • Dielectric grease - Qty: 1

📋 Before You Begin

  • Park on level ground, shift to Park, and set the parking brake.
  • Open the hood and remove loose jewelry and hoodie strings.
  • Use a 10mm socket to disconnect the negative battery terminal and tuck it aside so it can’t spring back.
  • Take photos before unplugging hoses/connectors.

🔨 Step-by-Step Instructions

Follow these steps in order:

Step 1: Remove the engine cover and intake snorkel

  • Pull up to remove the engine cover (it’s held by rubber grommets).
  • Use a Phillips screwdriver or flat screwdriver to loosen the intake hose clamps at the air tube.
  • Unclip/remove any intake duct fasteners using a trim clip removal tool, then lift the ducting out.

Step 2: Label and disconnect the throttle body/intake connections

  • Use needle-nose pliers to slide spring clamps back, then remove small vacuum hoses (twist gently to break them free).
  • Unplug electrical connectors by pressing the lock tab and pulling straight off.
  • Don’t pull on the wires—pull the connector body.

Step 3: Remove the throttle body (to access plenum hardware)

  • Use a 10mm socket to remove the throttle body mounting bolts.
  • Remove the throttle body and set it aside on shop towels.
  • Remove and discard the old throttle body gasket.
  • Torque to 10 Nm (7 ft-lb) on reinstall.
  • Tool definition: a throttle body is the valve that controls how much air enters the engine.

Step 4: Remove the upper intake manifold (plenum)

  • Use a 10mm socket and 12mm socket (as equipped) with a 3/8" drive ratchet and extensions to remove the plenum bolts/nuts.
  • Lift the plenum straight up and out. If it feels stuck, re-check for a hidden bolt or hose before prying.
  • Immediately place shop towels into the exposed intake ports so nothing can fall in.
  • Remove and discard the old upper intake manifold gaskets.
  • Torque to 20 Nm (15 ft-lb) on reinstall.
  • Tool definition: the upper intake manifold/plenum is the top air chamber feeding the cylinders.

Step 5: Remove ignition coils (front bank and rear bank)

  • Unplug each ignition coil connector by pressing the lock tab.
  • Use a 10mm socket to remove each coil hold-down bolt.
  • Twist the coil slightly, then pull it straight up and out.
  • Torque to 9 Nm (80 in-lb) on reinstall.
  • Tool definition: an ignition coil is the part that creates high voltage to fire the spark plug.

Step 6: Clean the spark plug wells

  • Use a compressed air blow gun to blow dirt out of each spark plug “well” (the deep tube the plug sits in).
  • Use a flashlight to confirm the area is clean before removing plugs.

Step 7: Remove the old spark plugs

  • Use a 5/8" spark plug socket with a 3/8" drive ratchet, extensions, and a universal joint adapter as needed.
  • Break each plug loose carefully, then spin it out by hand with the socket/extension.
  • If a plug feels like it’s binding, stop and work it back-and-forth gently to avoid thread damage.

Step 8: Install the new spark plugs

  • Start each plug by hand using the spark plug socket and an extension only (no ratchet at first) so you don’t cross-thread.
  • Once finger-tight, tighten with a 3/8" drive torque wrench to 18 Nm (13 ft-lb).
  • Apply a tiny amount of dielectric grease inside each coil boot (this helps sealing and future removal).
  • Do not re-gap iridium plugs.

Step 9: Reinstall coils and reassemble the intake

  • Reinstall the ignition coils and bolts using a 10mm socket, then torque to 9 Nm (80 in-lb).
  • Install new upper intake manifold gaskets, then set the plenum back in place.
  • Tighten plenum fasteners evenly (crisscross pattern) using a 10mm socket/12mm socket, then torque to 20 Nm (15 ft-lb).
  • Reinstall the throttle body with a new gasket using a 10mm socket, then torque to 10 Nm (7 ft-lb).
  • Reconnect all vacuum hoses and electrical connectors, and reinstall the intake ducting using a screwdriver.

Step 10: Reconnect the battery and final check

  • Reconnect the negative battery terminal using a 10mm socket.
  • Visually confirm: no leftover bolts, all connectors clicked in, and no shop towels left in the intake.

✅ After Repair

  • Start the engine and let it idle for 2-3 minutes. It may idle slightly high briefly while the throttle relearns.
  • Listen for vacuum leaks (a loud hiss) and watch for a check engine light.
  • Road test 10-15 minutes, then recheck for any loose clamps or fuel/air/vacuum smells.
  • If it misfires, re-check coil connectors first.

💰 DIY vs Shop Cost

Shop Cost: $350-$650 (parts + labor)

DIY Cost: $60-$180 (parts only)

You Save: $170-$590 by doing it yourself!

Shop labor rates vary but typically run $100-$150/hour. This repair takes a shop approximately 2.5-4.0 hours.


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