How to Replace Spark Plugs on a 2016 Kia Sedona 3.3L V6 (Front & Rear Bank)
Step-by-step DIY guide with tools, parts, intake plenum removal tips, and torque specs for 2011, 2012, 2014
How to Replace Spark Plugs on a 2016 Kia Sedona 3.3L V6 (Front & Rear Bank)
Step-by-step DIY guide with tools, parts, intake plenum removal tips, and torque specs for 2011, 2012, 2014
🔧 Sedona - Spark Plug Replacement
On your Sedona’s 3.3L V6, the front 3 spark plugs are easy to reach, but the rear 3 sit under the upper intake manifold (the “plenum,” the top part of the intake that feeds air to the engine). Replacing all 6 plugs restores smooth idle, power, and fuel economy, and helps prevent coil damage from worn plugs.
Difficulty Level: Intermediate | Estimated Time: 2.5-4.0 hours
⚠️ Safety & Precautions
- ⚠️ Work on a fully cool engine to avoid burns and prevent thread damage in the aluminum cylinder heads.
- ⚠️ Disconnect the negative battery cable before unplugging ignition coils and throttle body connectors.
- ⚠️ Keep dirt out of the intake: cover open intake ports with clean shop towels immediately after the plenum comes off.
- ⚠️ Do not over-tighten spark plugs—stripped threads in aluminum heads are expensive to repair.
🔧 Required Tools
You'll need the following tools for this repair:
- Safety glasses
- Nitrile gloves
- Floor jack (rated 2-ton minimum)
- Jack stands (rated 2-ton minimum)
- Wheel chocks
- 3/8" drive ratchet
- 3/8" drive torque wrench (10-60 ft-lb range)
- 5/8" spark plug socket
- 3/8" drive extension set (3", 6", 10")
- Universal joint adapter (3/8" drive)
- 10mm socket
- 12mm socket
- 14mm socket
- Phillips screwdriver
- Flat screwdriver
- Trim clip removal tool
- Needle-nose pliers
- Magnetic pickup tool
- Compressed air blow gun
- Flashlight
- Shop towels
🔩 Required Parts
HowToo sells all the parts you need for this repair:
- Spark plugs (iridium/platinum, correct spec for 3.3L V6) - Qty: 6
- Upper intake manifold (plenum) gasket set - Qty: 1
- Throttle body gasket - Qty: 1
- Dielectric grease - Qty: 1
📋 Before You Begin
- Park on level ground, shift to Park, and set the parking brake.
- Open the hood and remove loose jewelry and hoodie strings.
- Use a 10mm socket to disconnect the negative battery terminal and tuck it aside so it can’t spring back.
- Take photos before unplugging hoses/connectors.
🔨 Step-by-Step Instructions
Follow these steps in order:
Step 1: Remove the engine cover and intake snorkel
- Pull up to remove the engine cover (it’s held by rubber grommets).
- Use a Phillips screwdriver or flat screwdriver to loosen the intake hose clamps at the air tube.
- Unclip/remove any intake duct fasteners using a trim clip removal tool, then lift the ducting out.
Step 2: Label and disconnect the throttle body/intake connections
- Use needle-nose pliers to slide spring clamps back, then remove small vacuum hoses (twist gently to break them free).
- Unplug electrical connectors by pressing the lock tab and pulling straight off.
- Don’t pull on the wires—pull the connector body.
Step 3: Remove the throttle body (to access plenum hardware)
- Use a 10mm socket to remove the throttle body mounting bolts.
- Remove the throttle body and set it aside on shop towels.
- Remove and discard the old throttle body gasket.
- Torque to 10 Nm (7 ft-lb) on reinstall.
- Tool definition: a throttle body is the valve that controls how much air enters the engine.
Step 4: Remove the upper intake manifold (plenum)
- Use a 10mm socket and 12mm socket (as equipped) with a 3/8" drive ratchet and extensions to remove the plenum bolts/nuts.
- Lift the plenum straight up and out. If it feels stuck, re-check for a hidden bolt or hose before prying.
- Immediately place shop towels into the exposed intake ports so nothing can fall in.
- Remove and discard the old upper intake manifold gaskets.
- Torque to 20 Nm (15 ft-lb) on reinstall.
- Tool definition: the upper intake manifold/plenum is the top air chamber feeding the cylinders.
Step 5: Remove ignition coils (front bank and rear bank)
- Unplug each ignition coil connector by pressing the lock tab.
- Use a 10mm socket to remove each coil hold-down bolt.
- Twist the coil slightly, then pull it straight up and out.
- Torque to 9 Nm (80 in-lb) on reinstall.
- Tool definition: an ignition coil is the part that creates high voltage to fire the spark plug.
Step 6: Clean the spark plug wells
- Use a compressed air blow gun to blow dirt out of each spark plug “well” (the deep tube the plug sits in).
- Use a flashlight to confirm the area is clean before removing plugs.
Step 7: Remove the old spark plugs
- Use a 5/8" spark plug socket with a 3/8" drive ratchet, extensions, and a universal joint adapter as needed.
- Break each plug loose carefully, then spin it out by hand with the socket/extension.
- If a plug feels like it’s binding, stop and work it back-and-forth gently to avoid thread damage.
Step 8: Install the new spark plugs
- Start each plug by hand using the spark plug socket and an extension only (no ratchet at first) so you don’t cross-thread.
- Once finger-tight, tighten with a 3/8" drive torque wrench to 18 Nm (13 ft-lb).
- Apply a tiny amount of dielectric grease inside each coil boot (this helps sealing and future removal).
- Do not re-gap iridium plugs.
Step 9: Reinstall coils and reassemble the intake
- Reinstall the ignition coils and bolts using a 10mm socket, then torque to 9 Nm (80 in-lb).
- Install new upper intake manifold gaskets, then set the plenum back in place.
- Tighten plenum fasteners evenly (crisscross pattern) using a 10mm socket/12mm socket, then torque to 20 Nm (15 ft-lb).
- Reinstall the throttle body with a new gasket using a 10mm socket, then torque to 10 Nm (7 ft-lb).
- Reconnect all vacuum hoses and electrical connectors, and reinstall the intake ducting using a screwdriver.
Step 10: Reconnect the battery and final check
- Reconnect the negative battery terminal using a 10mm socket.
- Visually confirm: no leftover bolts, all connectors clicked in, and no shop towels left in the intake.
✅ After Repair
- Start the engine and let it idle for 2-3 minutes. It may idle slightly high briefly while the throttle relearns.
- Listen for vacuum leaks (a loud hiss) and watch for a check engine light.
- Road test 10-15 minutes, then recheck for any loose clamps or fuel/air/vacuum smells.
- If it misfires, re-check coil connectors first.
💰 DIY vs Shop Cost
Shop Cost: $350-$650 (parts + labor)
DIY Cost: $60-$180 (parts only)
You Save: $170-$590 by doing it yourself!
Shop labor rates vary but typically run $100-$150/hour. This repair takes a shop approximately 2.5-4.0 hours.
🎯 Ready to get started?
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