How to Replace Rear Brake Pads & Rotors on a 2016 Lexus GS350 (DIY Guide)
Step-by-step instructions with tools, parts list, EPB service mode notes, and key torque specs
How to Replace Rear Brake Pads & Rotors on a 2016 Lexus GS350 (DIY Guide)
Step-by-step instructions with tools, parts list, EPB service mode notes, and key torque specs
🔧 GS - Rear Brake Pads & Rotor Replacement
You’ll remove the rear wheels, take off the rear calipers and brackets, replace the rotors and pads, then reassemble and bed-in the brakes. This restores stopping power and prevents noise/vibration from worn pads or warped rotors.
Difficulty Level: Intermediate | Estimated Time: 2-4 hours
⚠️ Safety & Precautions
- 🛑 Work on level ground and support the car with jack stands before going under or removing wheels.
- 🛑 Do not press the brake pedal while a caliper is off the rotor (it can push the piston out and leak fluid).
- 🛑 Brakes get hot—let everything cool before starting.
- 🛑 If your GS has an electronic parking brake (EPB), you must retract it before compressing the rear caliper piston.
- 🛑 Avoid breathing brake dust—use brake cleaner, not compressed air.
🔧 Required Tools
You'll need the following tools for this repair:
- Floor jack (rated 3-ton minimum)
- Jack stands (rated 3-ton minimum)
- Wheel chocks
- 21mm socket
- Breaker bar (1/2")
- Torque wrench (20-150 ft-lbs range)
- 14mm socket
- 17mm socket
- Ratchet (3/8" or 1/2")
- Socket extension (3"-6")
- Flathead screwdriver
- Bungee cord
- Brake caliper piston tool kit (specialty)
- Wire brush
- Rubber mallet
- Brake cleaner spray
- Shop towels
- Nitrile gloves
- Safety glasses
- OBD2 scan tool with EPB service function (specialty)
🔩 Required Parts
HowToo sells all the parts you need for this repair:
- Rear brake pad set - Qty: 1
- Rear brake rotors - Qty: 2
- Rear pad hardware/clip kit - Qty: 1
- Brake caliper grease (silicone) - Qty: 1
- Brake parts cleaner - Qty: 1
- DOT 3 brake fluid - Qty: 1 quart
📋 Before You Begin
- 🅿️ Park on level ground, set the parking brake, and place wheel chocks in front of the front tires.
- 🔓 Crack the rear lug nuts loose 1/4 turn using a 21mm socket and breaker bar before lifting.
- Assumption: This covers both EPB and non-EPB rear brake setups—follow the matching EPB step below.
🔨 Step-by-Step Instructions
Follow these steps in order:
Step 1: Lift and secure the rear
- Use a floor jack (rated 3-ton minimum) to lift the rear at the correct jack point.
- Place jack stands (rated 3-ton minimum) under the rear support points and lower the car onto them.
- Confirm the car is stable before removing wheels.
Step 2: Remove the rear wheels
- Remove the lug nuts using a 21mm socket and ratchet.
- Remove both rear wheels and set them aside.
Step 3: Retract the parking brake (EPB only)
- If your GS has an electronic parking brake, connect an OBD2 scan tool with EPB service function (specialty).
- Use the scan tool to run the rear EPB into service/maintenance mode (retract).
- EPB forces the piston out—don’t fight it.
Step 4: Remove the rear caliper
- Turn the steering wheel slightly if needed for access, then locate the two caliper slide bolts.
- Remove the slide bolts using a 14mm socket and ratchet.
- Lift the caliper off the bracket and hang it from the suspension using a bungee cord (never let it dangle by the hose).
Step 5: Remove the old pads and hardware
- Pull the pads out of the bracket by hand (use a flathead screwdriver gently if they’re stuck).
- Remove the pad clips/hardware from the bracket.
- Clean the bracket pad “rails” using brake cleaner spray and a wire brush.
Step 6: Remove the caliper bracket
- Remove the two bracket bolts using a 17mm socket, breaker bar (1/2"), and socket extension (3"-6").
- Set the bracket aside.
- Torque on install: Torque to 98 Nm (72 ft-lbs)
Step 7: Remove the rotor
- Remove any rotor retaining clips (if present) using a flathead screwdriver.
- Pull the rotor off the hub. If it’s stuck, tap the rotor hat with a rubber mallet until it breaks free.
- Clean the hub face using brake cleaner spray and a wire brush so the new rotor sits flat.
Step 8: Install the new rotor
- Spray both sides of the new rotor with brake cleaner spray and wipe with shop towels (removes packing oil).
- Place the rotor onto the hub.
- To hold it flush while you work, thread on 1-2 lug nuts by hand temporarily (remove them before the wheel goes back on).
Step 9: Reinstall the caliper bracket and hardware
- Install the bracket bolts using a 17mm socket and ratchet.
- Torque: Torque to 98 Nm (72 ft-lbs)
- Install the new pad clips/hardware into the bracket.
- Apply a thin film of brake caliper grease (silicone) to the pad contact points on the clips only (not on the rotor).
Step 10: Compress the rear caliper piston
- Use a brake caliper piston tool kit (specialty) to push the piston back in slowly.
- A caliper piston tool is a tool that presses the piston straight back without damaging the boot.
- Watch the brake fluid level while compressing—if it gets too high, remove some fluid from the reservoir (do not spill on paint).
Step 11: Install the new pads and reinstall the caliper
- Install the new inner and outer pads into the bracket.
- Slide the caliper back over the pads.
- Install the caliper slide bolts using a 14mm socket and ratchet.
- Torque: Torque to 34 Nm (25 ft-lbs)
Step 12: Repeat on the other rear side
- Repeat Steps 4 through 11 on the other rear wheel.
- Do one side at a time to compare.
Step 13: Reinstall wheels and torque lug nuts
- Reinstall the wheels and hand-thread the lug nuts.
- Lower the car off the jack stands using the floor jack (rated 3-ton minimum).
- Tighten lug nuts in a star pattern using a torque wrench (20-150 ft-lbs range).
- Torque: Torque to 103 Nm (76 ft-lbs)
Step 14: Exit EPB service mode (EPB only)
- Use the OBD2 scan tool with EPB service function (specialty) to command the EPB out of service/maintenance mode.
- Verify the parking brake applies and releases normally.
✅ After Repair
- 🦶 Before driving, pump the brake pedal 10-15 times until it feels firm (this seats the pistons against the new pads).
- 🧴 Check the brake fluid level and top off with DOT 3 brake fluid if needed.
- 🔍 Check for leaks, and confirm both rear wheels spin freely with the parking brake released.
- 🛣️ Bed-in the brakes: make 6-10 moderate stops from ~40 to ~10 mph, allowing short cool-down between stops. Avoid hard stops until bedding is complete.
- 👂 Listen for scraping/grinding; mild smell is normal for the first drive.
💰 DIY vs Shop Cost
Shop Cost: $450-$850 (parts + labor)
DIY Cost: $160-$420 (parts only)
You Save: $290-$430 by doing it yourself!
Shop labor rates vary but typically run $100-$150/hour. This repair takes a shop approximately 2-3 hours.
🎯 Ready to get started?
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