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2016 Jeep Wrangler
2016 Jeep Wrangler
Unlimited Sahara - V6 3.6L
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How To Replace Rear Pads and Rotors On 2007-2017 Jeep Wrangler

How To Replace Rear Pads and Rotors On 2007-2017 Jeep Wrangler

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3 Ton
3 Ton
Floor Jack
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Jack Stands
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How to Replace Rear Brake Pads & Rotors on a 2016 Jeep Wrangler

Step-by-step rear brake job with required tools, parts list, safety tips, and torque specs

How to Replace Rear Brake Pads & Rotors on a 2016 Jeep Wrangler

Step-by-step rear brake job with required tools, parts list, safety tips, and torque specs

Orion
Orion

🔧 Wrangler - Rear Brake Pads & Rotor Replacement

You’ll be replacing the rear brake pads and rear rotors on your Wrangler. This restores braking power, eliminates grinding/pulsation, and prevents caliper damage from worn pads or warped rotors.

Difficulty Level: Intermediate | Estimated Time: 2-4 hours


⚠️ Safety & Precautions

  • 🛑 Work on level ground and support the Jeep with jack stands—never rely on a floor jack.
  • 🛑 Release the parking brake before removing rear rotors (the parking brake shoes are inside the rotor “hat”).
  • 🛑 Do not press the brake pedal while a caliper is off the rotor.
  • 🛑 Brake dust is hazardous—use brake cleaner, not compressed air.
  • 🛑 Let brakes cool completely before starting (hot parts can burn).

🔧 Required Tools

You'll need the following tools for this repair:

  • Floor jack (rated 3-ton minimum)
  • Jack stands (rated 3-ton minimum)
  • Wheel chocks
  • Safety glasses
  • Nitrile gloves
  • Breaker bar (1/2")
  • Torque wrench (20-150 ft-lbs range)
  • 19mm socket
  • 13mm socket
  • 18mm socket
  • Ratchet (3/8" or 1/2")
  • Flathead screwdriver
  • C-clamp (6")
  • Bungee cord
  • Wire brush
  • Rubber mallet

🔩 Required Parts

HowToo sells all the parts you need for this repair:

  • Rear brake pad set - Qty: 1
  • Rear brake rotors - Qty: 2
  • Rear brake pad hardware kit - Qty: 1
  • Brake parts cleaner - Qty: 1
  • High-temp brake grease - Qty: 1

📋 Before You Begin

  • 🧱 Park on level ground, put the transmission in 1st gear, and turn the engine off.
  • 🧱 Place wheel chocks at the front wheels.
  • 🧱 Make sure the parking brake is fully released.
  • 🧱 Crack the rear lug nuts loose slightly using a 19mm socket and breaker bar before lifting.

🔨 Step-by-Step Instructions

Follow these steps in order:

Step 1: Lift and secure the rear

  • Use a floor jack (rated 3-ton minimum) to lift the rear at a solid jacking point.
  • Place jack stands (rated 3-ton minimum) under the rear support points and lower onto stands.
  • Shake the Jeep gently to confirm it’s stable.

Step 2: Remove the rear wheels

  • Remove lug nuts with a 19mm socket and ratchet.
  • Remove both rear wheels and set them aside.

Step 3: Remove the rear brake caliper

  • Locate the two caliper slide-pin bolts on the back of the caliper.
  • Remove them using a 13mm socket and ratchet.
  • Lift the caliper off the rotor and hang it from the suspension with a bungee cord (never let it hang by the brake hose).
  • Slide pins are the caliper’s “hinges.”

Step 4: Remove the old pads and hardware

  • Pull the brake pads out of the bracket by hand. If tight, use a flathead screwdriver carefully.
  • Remove the pad hardware clips from the bracket (if included with your new hardware kit).

Step 5: Remove the caliper bracket (caliper adapter)

  • Remove the two large bracket bolts on the back side using an 18mm socket and breaker bar.
  • Remove the bracket and set it aside.
  • Clean the bracket pad “rails” with a wire brush so the new pads can slide smoothly.

Step 6: Remove the rear rotor

  • Pull the rotor straight off the wheel studs.
  • If it’s stuck from rust, tap around the rotor hat using a rubber mallet.
  • If it still won’t come off, the parking brake shoes may be holding it—use a flathead screwdriver through the access slot (if present) to back off the star-wheel adjuster slightly.
  • “Hat” means the drum-shaped center of the rotor.

Step 7: Prep the hub and install the new rotor

  • Clean the hub face with a wire brush (this helps prevent brake pulsation).
  • Spray the new rotor friction surfaces with brake parts cleaner to remove shipping oil.
  • Install the new rotor onto the studs.

Step 8: Reinstall the caliper bracket

  • Reinstall the bracket and start the bolts by hand.
  • Tighten using an 18mm socket and torque wrench: Torque to 100 Nm (74 ft-lbs).

Step 9: Install new pad hardware and pads

  • Install new hardware clips into the bracket (if included) by hand.
  • Apply a thin film of high-temp brake grease where the pad backing plates contact the hardware (not on the pad friction material).
  • Slide the new pads into place.

Step 10: Compress the caliper piston

  • Place an old pad against the piston face.
  • Use a C-clamp (6") to slowly press the piston back into the caliper.
  • Check the brake fluid level as you compress—fluid can rise in the reservoir.
  • Go slow to protect the caliper.

Step 11: Reinstall the caliper

  • Slide the caliper over the new pads/rotor.
  • Install the slide-pin bolts using a 13mm socket.
  • Tighten with a torque wrench: Torque to 31 Nm (23 ft-lbs).

Step 12: Reinstall wheels and torque lug nuts

  • Reinstall wheels and hand-thread lug nuts.
  • Lower the Jeep off the stands using the floor jack (rated 3-ton minimum).
  • Tighten lug nuts in a star pattern using a 19mm socket and torque wrench: Torque to 129 Nm (95 ft-lbs).

✅ After Repair

  • 🧪 Pump the brake pedal 10-15 times until it feels firm (this seats the pistons against the new pads).
  • 🧪 Check brake fluid level and top off only if needed.
  • 🧪 Test at low speed first. Confirm no pulling, grinding, or warning lights.
  • 🧪 Bed-in (break-in) the pads: make 6-10 moderate stops from ~30 mph down to ~5 mph, allowing short cool-down between stops.
  • 🧪 Recheck lug nut torque after a short drive.

💰 DIY vs Shop Cost

Shop Cost: ₹12,000-₹25,000 (parts + labor)

DIY Cost: ₹6,000-₹16,000 (parts only)

You Save: ₹6,000-₹9,000 by doing it yourself!

Shop labor rates vary but typically run ₹1,000-₹2,500/hour. This repair takes a shop approximately 2-3 hours.


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