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2004 Ford E-150
2004 - 2006 Ford E-150
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How to Replace Rear Brakes and Rotors on Ford E 150 Van

How to Replace Rear Brakes and Rotors on Ford E 150 Van

Suggested Parts

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Tools & Fluids

3 Ton
3 Ton
Floor Jack
3 Ton
3 Ton
Jack Stands
Wheel Chocks
Wheel Chocks
19mm
19mm
Socket
or (23/32")
1/2
1/2
Breaker Bar
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How to Replace Rear Brake Pads on a 2004-2006 Ford E-150 (Disc vs Drum Rear Brakes)

Step-by-step DIY instructions, required tools/parts, safety tips, and brake type identification before you start

How to Replace Rear Brake Pads on a 2004-2006 Ford E-150 (Disc vs Drum Rear Brakes)

Step-by-step DIY instructions, required tools/parts, safety tips, and brake type identification before you start for 2004, 2005, 2006

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Orion

đź”§ E-150 - Rear Brake Pad Replacement

On your E-150, the rear brakes may be either disc (pads) or drum (shoes). The steps, tools, and parts are completely different, so we need to identify what’s on the rear axle before you start.

Difficulty Level: Intermediate | Estimated Time: 1.5-3.0 hours


⚠️ Safety & Precautions

  • 🛑 Support the van with jack stands; never rely on a jack alone.
  • 🛑 Chock the front wheels; your E-150 is RWD and can roll easily.
  • 🛑 Brake dust is harmful—wear a dust mask and avoid blowing dust with compressed air.
  • 🛑 If you must retract caliper pistons (disc brakes), keep the brake fluid reservoir from overflowing.

đź”§ Required Tools

You'll need the following tools for this repair:

  • Floor jack (rated 3-ton minimum)
  • Jack stands (rated 3-ton minimum)
  • Wheel chocks
  • Lug nut socket set (19mm, 21mm, 22mm)
  • Breaker bar (1/2" drive)
  • Torque wrench (20-200 ft-lbs range)
  • Socket set (8mm-21mm)
  • Ratchet (3/8" drive)
  • C-clamp (6")
  • Brake caliper piston compressor (specialty)
  • Flathead screwdriver
  • Wire brush
  • Brake cleaner spray
  • Mechanic gloves
  • Safety glasses
  • Dust mask

🔩 Required Parts

HowToo sells all the parts you need for this repair:

  • Rear brake pad set - Qty: 1
  • Rear brake hardware kit - Qty: 1
  • Brake caliper slide pin grease - Qty: 1
  • Brake cleaner - Qty: 1

đź“‹ Before You Begin

  • đź§­ Park on level ground, set the parking brake, and place the transmission in P.
  • đź§± Chock both front wheels with wheel chocks.
  • âť“ Quick check needed before I give the exact steps (answer these 2 questions):
  • 1) Are your rear brakes disc (you can see a caliper) or drum (a closed “drum” with no caliper)?
  • 2) If rear brakes are disc: does the parking brake use a small drum inside the rotor (“drum-in-hat”), or does it clamp the rotor with the caliper?

🔨 Step-by-Step Instructions

Follow these steps in order:

Step 1: Identify rear brake type

  • Use a flashlight to look through the rear wheel: a visible caliper means disc brakes; no caliper and a smooth round housing means drum brakes.
  • Reply with what you see, and I’ll give you the exact E-150 procedure with the correct torque specs.

âś… After Repair

  • đź§Ş After the correct repair is done, you’ll always need to pump the brake pedal until it feels firm before driving.
  • 🕵️ Check the brake fluid level and look for leaks at both rear wheels.

đź’° DIY vs Shop Cost

Shop Cost: $250-$550 (parts + labor)

DIY Cost: $60-$180 (parts only)

You Save: $190-$370 by doing it yourself!

Shop labor rates vary but typically run $100-$150/hour. This repair takes a shop approximately 1.5-3.0 hours.


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Guide for Disc Brake Pad Set replace for these Ford vehicles

Year Make ModelSub ModelEngineBody Style
2006 Ford E-150---
2005 Ford E-150---
2004 Ford E-150---
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2004 Ford E-150
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