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2016 Toyota Tundra
2016 Toyota Tundra
Limited - V8 5.7L
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2016 Toyota Tundra Rear Brake Pads & Rotors Replacement #brakes

2016 Toyota Tundra Rear Brake Pads & Rotors Replacement #brakes

Suggested Parts

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Tools & Fluids

3 Ton
3 Ton
Floor Jack
4 Ton
4 Ton
Jack Stands
Wheel Chocks
Wheel Chocks
21mm
21mm
Socket
or (13/16")
14mm
14mm
Socket
or (17/32")
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How to Replace Rear Brake Pads and Rotors on a 2016 Toyota Tundra

Step-by-step instructions with tools, parts, torque specs, and safety tips

How to Replace Rear Brake Pads and Rotors on a 2016 Toyota Tundra

Step-by-step instructions with tools, parts, torque specs, and safety tips

Orion
Orion

🔧 Rear Brake Pads & Rotors - Replacement

Your rear brakes use a caliper, pads, and rotor on each side. This job is straightforward if the caliper slides freely and the parking brake is released. Replacing the rotors at the same time gives you a clean braking surface and helps avoid noise or vibration.

Difficulty Level: Intermediate | Estimated Time: 2-3 hours


⚠️ Safety & Precautions

  • Work on level ground and keep the transmission in Park with the parking brake released before removing the rear wheels.
  • Block the front wheels before lifting the rear of your Tundra.
  • Use jack stands under the frame. Never rely on a floor jack alone.
  • Rear brake parts can be hot after driving. Let them cool first.
  • Do not press the brake pedal with the caliper removed.
  • There is no battery disconnect required for this job.

🔧 Required Tools

You'll need the following tools for this repair:

  • Floor jack (rated 3-ton minimum)
  • Jack stands (rated for truck weight)
  • Wheel chocks
  • 21mm socket
  • 14mm socket
  • 17mm socket
  • Ratchet
  • Breaker bar
  • Torque wrench
  • C-clamp or brake caliper compression tool (specialty)
  • Flat screwdriver
  • Wire brush
  • Bungee cord or mechanic's wire
  • Brake cleaner
  • Safety glasses
  • Nitrile gloves

🔩 Required Parts

HowToo sells all the parts you need for this repair:

  • Rear brake pad set - Qty: 1
  • Rear brake rotors - Replace in pairs - Qty: 2
  • Brake hardware kit - Qty: 1
  • Brake cleaner - Qty: 1

📋 Before You Begin

  • Park on a flat surface and chock the front wheels.
  • Loosen the rear lug nuts slightly before lifting the truck with a 21mm socket.
  • Raise the rear and support both sides with jack stands.
  • Remove both rear wheels.
  • Keep the parking brake released so the rotors can come off.

🔨 Step-by-Step Instructions

Follow these steps in order:

Step 1: Remove the wheel and inspect the brake assembly

  • Use a 21mm socket to remove the rear wheel nuts and take off the wheel.
  • Look at the caliper, pads, rotor, and brake hose for leaks or damage.
  • Tip: Take a quick photo first.

Step 2: Remove the caliper

  • Use a 14mm socket to remove the caliper slide bolts.
  • Lift the caliper off the bracket carefully.
  • Hang the caliper with a bungee cord or mechanic's wire. Do not let it hang by the hose.

Step 3: Remove the brake pads and hardware

  • Slide the old brake pads out of the bracket.
  • Remove the pad clips and hardware with a flat screwdriver if needed.
  • Clean the bracket contact points with a wire brush and brake cleaner.

Step 4: Remove the caliper bracket

  • Use a 17mm socket to remove the caliper bracket bolts.
  • Remove the bracket from the axle housing area.
  • Torque on reassembly: 100 Nm (74 ft-lbs)

Step 5: Remove the rotor

  • Pull the rotor straight off the hub.
  • If it sticks, tap the rotor hat lightly with a rubber mallet or use a flat screwdriver through the access slot.
  • Clean rust off the hub face with a wire brush so the new rotor sits flat.

Step 6: Install the new rotor

  • Spray the new rotor with brake cleaner to remove protective oil.
  • Install the rotor onto the hub.
  • If it has retaining screws, install them and snug them down.
  • Tip: Keep the rotor face clean.

Step 7: Reinstall the caliper bracket

  • Install the caliper bracket over the new rotor.
  • Use a 17mm socket to tighten the bracket bolts.
  • Torque to 100 Nm (74 ft-lbs)

Step 8: Compress the caliper piston

  • Use a C-clamp or brake caliper compression tool (specialty) to push the piston back into the caliper.
  • Compress it slowly and evenly.
  • Make sure the brake fluid reservoir does not overflow.
  • Tip: Watch the brake fluid level.

Step 9: Install the new pads

  • Install the new hardware clips if included.
  • Place the new pads into the bracket.
  • Apply a very thin coat of brake grease to the pad ears and slide points only if needed. Do not get grease on the pad material or rotor.

Step 10: Reinstall the caliper

  • Slide the caliper over the new pads.
  • Use a 14mm socket to install and tighten the slide bolts.
  • Torque to 34 Nm (25 ft-lbs)

Step 11: Reinstall the wheel

  • Put the wheel back on and hand-start all lug nuts.
  • Use a 21mm socket to snug them in a star pattern.
  • Lower the truck, then finish tightening.
  • Torque the lug nuts to 113 Nm (83 ft-lbs)

Step 12: Repeat on the other side

  • Replace the other rear rotor and pads using the same steps.
  • Always do brakes in pairs.

✅ After Repair

  • Press the brake pedal several times before moving the truck. The pedal will feel soft at first, then firm up.
  • Check the brake fluid level and top off only if needed.
  • Test the brakes at low speed in a safe area.
  • Expect a short pad break-in period. Avoid hard stops for the first 200 miles if possible.
  • Listen for rubbing or clicking. Recheck lug nut torque after a short drive.

💰 DIY vs Shop Cost

Shop Cost: $450-$850 (parts + labor)

DIY Cost: $180-$360 (parts only)

You Save: $270-$490 by doing it yourself!

Shop labor rates vary but typically run $100-$150/hour. This repair takes a shop approximately 2-3 hours.


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