How to Replace LED Headlight Assemblies on a 2019-2020 Subaru Forester (Both Sides) (Trim: Touring | Body: Sport Utility)
Step-by-step bumper removal, tools/parts list, safety tips, and headlamp bolt torque specs
How to Replace LED Headlight Assemblies on a 2019-2020 Subaru Forester (Both Sides) (Trim: Touring | Body: Sport Utility)
Step-by-step bumper removal, tools/parts list, safety tips, and headlamp bolt torque specs for 2019, 2020
🔧 Forester - Headlight “Bulb” Replacement (Touring LED)
On your Forester Touring, the main headlights are factory LED units, so there usually isn’t a replaceable “bulb” like older halogen headlights. If the low/high beam has failed, the typical fix is replacing the entire headlamp assembly on the affected side (or both, if you want them to match).
Quick check: If you don’t have a round twist-off dust cap on the back of the headlight, it’s almost certainly the LED sealed unit (no bulb access).
Difficulty Level: Intermediate | Estimated Time: 2.0-3.5 hours
⚠️ Safety & Precautions
- ⚠️ Let the front end cool down before working near the radiator/condenser.
- ⚠️ Support the vehicle securely if you raise it; never rely on a jack alone.
- ⚠️ Avoid touching/dragging the bumper cover on the ground to prevent paint damage.
- ⚠️ If a headlight is full of water/condensation, fix the leak cause too.
- 🔋 Battery disconnect is recommended before unplugging the headlamp assemblies.
🔧 Required Tools
You'll need the following tools for this repair:
- 10mm socket
- 10mm wrench
- Ratchet
- 6" socket extension
- Torque wrench (in-lb or Nm)
- Phillips screwdriver #2
- Trim clip removal tool
- Plastic pry tool
- Needle-nose pliers
- Floor jack (rated 3-ton minimum)
- Jack stands (rated 3-ton minimum)
- Wheel chocks
- Work light
- Shop towels
- Nitrile gloves
- Safety glasses
🔩 Required Parts
HowToo sells all the parts you need for this repair:
- Front headlamp assembly (left) - Qty: 1
- Front headlamp assembly (right) - Qty: 1
- Front bumper cover retainer clips - Qty: 1 set
📋 Before You Begin
- 🅿️ Park on level ground, set the parking brake, and chock the rear wheels.
- 🧰 Lay a blanket/cardboard down to place the bumper cover on without scratching it.
- 🔋 Open the hood and disconnect the negative battery terminal using a 10mm wrench.
- 💡 Decide now: replace one side only, or both sides to keep color/brightness matching.
🔨 Step-by-Step Instructions
Follow these steps in order:
Step 1: Confirm you have the LED headlamp unit
- Open the hood and look behind each headlight with a work light.
- If you see a large round twist-off dust cap (usually ~3-4"), that’s typically a halogen bulb access cover.
- If there’s no bulb access cap and you see a large sealed housing with one main electrical connector, it’s the LED unit (assembly replacement).
- If you want, tell me: “dust cap yes/no”.
Step 2: Raise the front (for easier bumper access)
- Use a floor jack (rated 3-ton minimum) at the front center jack point and lift the front.
- Set the vehicle onto jack stands (rated 3-ton minimum) at the front pinch welds.
- Give the Forester a gentle push to confirm it’s stable.
Step 3: Remove the upper bumper cover fasteners
- Under the hood, remove the plastic push-clips along the top of the bumper/grille area using a trim clip removal tool.
- If any clips fight you, use a plastic pry tool to lift the center pin first.
Step 4: Remove the lower splash shield fasteners
- Under the front bumper, remove the splash shield push-clips and screws using a trim clip removal tool and Phillips screwdriver #2.
- Keep clips grouped by location (top/liner/bottom) on a clean towel.
Step 5: Free the fender liner edges (both sides)
- At each front wheel opening, remove the liner clips/screws near the bumper corner using a trim clip removal tool and Phillips screwdriver #2.
- Pull the liner back slightly by hand to access the bumper-to-fender area.
Step 6: Remove the front bumper cover
- At each bumper corner, release the bumper cover from the side retainer by pulling outward carefully with your hands; use a plastic pry tool if needed.
- With a helper if possible, pull the bumper cover forward.
- Disconnect any electrical connectors (if equipped) by pressing the lock tab and pulling straight apart; use needle-nose pliers only if your fingers can’t reach (don’t crush the connector).
- Set the bumper cover on your blanket/cardboard.
Step 7: Remove the headlamp assembly (one side at a time)
- Remove the headlamp mounting bolts using a 10mm socket, ratchet, and 6" socket extension.
- Pull the headlamp assembly straight forward to release any alignment pins.
- Unplug the main headlamp connector by pressing the lock tab and pulling straight back.
Step 8: Install the new headlamp assembly
- Plug in the main connector until it clicks (tug lightly to confirm it’s locked).
- Set the assembly in place, aligning the locating pins.
- Install the mounting bolts finger-tight, then tighten with a 10mm socket.
- Tighten headlamp mounting bolts with a torque wrench (in-lb or Nm): Torque to 7.5 Nm (66 in-lb).
Step 9: Reinstall the bumper cover
- Reconnect any electrical connectors you unplugged (push until they click).
- Slide the bumper cover into place and snap the corners back into the side retainers by pressing firmly.
- Reinstall the upper push-clips using your hands and a trim clip removal tool as needed.
- Reinstall the fender liner screws/clips using a Phillips screwdriver #2.
- Reinstall the lower splash shield fasteners using a trim clip removal tool and Phillips screwdriver #2.
Step 10: Reconnect battery and lower the vehicle
- Reconnect the negative battery terminal using a 10mm wrench.
- Lift slightly with the floor jack (rated 3-ton minimum), remove the jack stands (rated 3-ton minimum), then lower fully.
✅ After Repair
- 💡 Turn the headlights on and verify low beam and high beam operation on both sides.
- 🔎 Check that the bumper corners are fully clipped in and even at the fenders.
- 🧭 Park 25 feet from a wall and confirm both beams look even; if not, you may need headlight aiming.
- 🧼 If you replaced only one side and the color doesn’t match, consider replacing the other side too.
💰 DIY vs Shop Cost
Shop Cost: $1,100-$2,600 (parts + labor, depending on LED assembly pricing)
DIY Cost: $900-$2,200 (parts only)
You Save: $200-$400 by doing it yourself!
Shop labor rates vary but typically run $100-$150/hour. This repair takes a shop approximately 2-3 hours.
🎯 Ready to get started?
HowToo makes it easy: same-day/2-day shipping on every part, plus all the tools and specialty tools you need! Check out the parts and tools sections below to add everything to your cart.
Guide for Headlight Assembly replace for these Subaru vehicles
| Year Make Model | Sub Model | Engine | Body Style |
|---|---|---|---|
| 2020 Subaru Forester | Base | - | Sport Utility |
| 2020 Subaru Forester | Premium | - | Sport Utility |
| 2020 Subaru Forester | Sport | - | Sport Utility |
| 2020 Subaru Forester | Touring | - | Sport Utility |
| 2019 Subaru Forester | Base | - | Sport Utility |
| 2019 Subaru Forester | Premium | - | Sport Utility |
| 2019 Subaru Forester | Sport | - | Sport Utility |
| 2019 Subaru Forester | Touring | - | Sport Utility |


















