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2016 Volvo S60
2015 - 2020 Volvo S60
Inline 4 2.0L
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  • Guides
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  • Volvo S60
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  • 2016
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  • How to Replace Ignition Coils on a 2015-2020 Volvo S60 (Engine: Inline 5 2.5L)
Volvo S60 Spark Plugs and Coil Packs Replacement DIY (P3 Chassis, S60, V60, XC60, XC70)

Volvo S60 Spark Plugs and Coil Packs Replacement DIY (P3 Chassis, S60, V60, XC60, XC70)

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8mm
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or (5/16")
10mm
10mm
Socket
or (3/8")
3/8
3/8
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1.5"
1.5"
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How to Replace Ignition Coils on a 2015-2020 Volvo S60 (Engine: Inline 5 2.5L)

Step-by-step DIY instructions with tools, parts, safety tips, and torque guidance

How to Replace Ignition Coils on a 2015-2020 Volvo S60 (Engine: Inline 5 2.5L)

Step-by-step DIY instructions with tools, parts, safety tips, and torque guidance for 2015, 2016, 2017, 2018, 2019, 2020

Orion
Orion

🔧 Ignition Coils - Replacement

Your S60 uses individual coil-on-plug ignition coils, one per cylinder. Replacing a weak or failed coil can fix misfires, rough idle, hesitation, and check engine lights.

Difficulty Level: Beginner | Estimated Time: 0.5-1 hours


⚠️ Safety & Precautions

  • Let the engine cool fully before starting. Coils sit on a hot cylinder head.
  • Turn the ignition off and keep the key/fob away from the vehicle.
  • Disconnect the negative battery terminal if you want the safest approach.
  • Do not pull on the coil wiring. Use the connector tab to release each plug.
  • If the engine has misfired badly, do not keep driving it. Fuel can damage the catalytic converter.

🔧 Required Tools

You'll need the following tools for this repair:

  • 8mm socket
  • 10mm socket
  • Ratchet
  • Short extension
  • Trim tool
  • Needle-nose pliers
  • Torque wrench
  • Safety glasses
  • Mechanic gloves

🔩 Required Parts

HowToo sells all the parts you need for this repair:

  • Ignition coil set - Qty: 4
  • New spark plugs - Qty: 4

📋 Before You Begin

  • Park on level ground and set the parking brake.
  • Let the engine cool down completely.
  • If the engine cover is fitted, remove it first.
  • Work one coil at a time so the wiring stays organized.
  • Tip: Take a quick photo before unplugging anything.

🔨 Step-by-Step Instructions

Follow these steps in order:

Step 1: Remove the engine cover

  • Use the 8mm socket or trim tool to remove the engine cover fasteners, if equipped.
  • Lift the cover straight up and set it aside.

Step 2: Unplug the first ignition coil

  • Use your fingers to press the connector lock tab on the coil electrical connector.
  • Pull the connector straight off the coil.
  • Tip: Wiggle gently, don’t force it.

Step 3: Remove the coil retaining fastener

  • If your coil has a retaining bolt, use the 10mm socket and ratchet to remove it.
  • Set the bolt aside where it will not get lost.

Step 4: Pull out the ignition coil

  • Grip the coil and pull it straight upward out of the spark plug tube.
  • If it sticks, gently twist it while lifting.
  • Inspect the boot for oil, cracks, or swelling.

Step 5: Install the new ignition coil

  • Push the new coil straight down until it seats fully on the spark plug.
  • If the coil has a fastener, reinstall it with the 10mm socket.
  • Torque to factory specification.

Step 6: Reconnect the coil connector

  • Push the electrical connector onto the new coil until it clicks.
  • Lightly tug the connector to make sure it is locked in place.

Step 7: Repeat for the remaining coils

  • Repeat the same process for the other cylinders.
  • If one coil failed from age, replacing all four is the best long-term fix.

Step 8: Reinstall the engine cover

  • Set the cover back in place.
  • Reinstall any fasteners with the 8mm socket or trim tool.

✅ After Repair

  • Start the engine and let it idle.
  • Make sure the idle is smooth and the check engine light is off.
  • If the light stays on, scan and clear the misfire codes.
  • Test drive gently and watch for hesitation or shaking.

💰 DIY vs Shop Cost

Shop Cost: $300-$700 (parts + labor)

DIY Cost: $120-$350 (parts only)

You Save: $180-$350 by doing it yourself!

Shop labor rates vary but typically run $100-$150/hour. This repair takes a shop approximately 0.5-1 hours.


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