How to Replace Front Struts and Rear Shock Absorbers on a 2016 Lexus ES 350
Step-by-step suspension replacement with required tools, parts list, safety tips, and torque specs
How to Replace Front Struts and Rear Shock Absorbers on a 2016 Lexus ES 350
Step-by-step suspension replacement with required tools, parts list, safety tips, and torque specs
🔧 ES350 - Shock Absorber Replacement
Your ES350 uses front strut assemblies (shock + spring together) and rear shock absorbers (separate from the spring). Replacing worn shocks/struts restores ride control, reduces bouncing, and helps braking and tire wear.
Difficulty Level: Advanced | Estimated Time: 4-8 hours
Assumption: You’re replacing complete front strut assemblies to avoid spring-compressor risk.
⚠️ Safety & Precautions
- ⚠️ Never work under a car supported only by a jack—use jack stands on solid level ground.
- ⚠️ Front coil springs store extreme energy. If you’re not using complete strut assemblies, a spring compressor can be dangerous if used incorrectly.
- ⚠️ Wear safety glasses and mechanic gloves; rust and debris fall when loosening suspension bolts.
- ⚠️ Do not pull or stretch the brake hose or ABS wire (the wheel-speed sensor wire) while the strut is out.
- ⚠️ If you loosen front strut-to-knuckle bolts, you should get a 4-wheel alignment afterward.
🔧 Required Tools
You'll need the following tools for this repair:
- Floor jack (rated 3-ton minimum)
- Jack stands (rated 3-ton minimum)
- Wheel chocks
- Safety glasses
- Mechanic gloves
- Breaker bar (1/2")
- Torque wrench (1/2", 20-200 ft-lbs)
- Torque wrench (3/8", 10-80 ft-lbs)
- Ratchet (3/8")
- Ratchet (1/2")
- Socket set (8mm-22mm, 3/8" drive)
- Socket set (14mm-24mm, 1/2" drive)
- Wrench set (10mm-22mm)
- Allen key set (metric)
- Pry bar (24")
- Needle-nose pliers
- Trim clip removal tool
- Penetrating oil
- Paint marker
- Rubber mallet
- Spring compressor (external, two-piece) (specialty)
🔩 Required Parts
HowToo sells all the parts you need for this repair:
- Front complete strut assembly - Replace in pairs - Qty: 2
- Rear shock absorber - Replace in pairs - Qty: 2
- Front strut mount and bearing - Replace in pairs - Qty: 2
- Front bump stop and dust boot kit - Replace in pairs - Qty: 2
- Rear shock upper mount kit - Replace in pairs - Qty: 2
- Replacement self-locking suspension nuts/bolts kit - Qty: 1
📋 Before You Begin
- Park on level ground, shift to P, set the parking brake, and place wheel chocks at the rear wheels (for front work) or front wheels (for rear work).
- Use a paint marker to mark the position of any camber/strut bolts if your ES350 has cam bolts (helps get you close before alignment).
- Spray penetrating oil on strut-to-knuckle bolts and rear shock bolts 10–15 minutes before removal.
- If you will compress springs: set up the spring compressor on a workbench and inspect it for damage first.
🔨 Step-by-Step Instructions
Follow these steps in order:
Step 1: Lift and secure the car
- Loosen the lug nuts 1/2 turn using a 21mm socket and breaker bar.
- Lift the front (or rear) using a floor jack at the center jacking point.
- Set the car onto jack stands at the pinch welds or specified support points.
- Remove the wheels using a 21mm socket and ratchet.
Step 2: Front struts — detach lines and links from the strut
- Locate the ABS wire bracket and brake hose bracket on the strut body.
- Remove the bracket bolts using a 10mm socket (or 12mm socket if equipped).
- If your ES350 has a sway bar end link attached to the strut, remove the end-link nut using a 17mm wrench while holding the stud with an Allen key.
- Tip: Take a photo before unbolting brackets.
Step 3: Front struts — remove the strut-to-knuckle bolts
- Support the steering knuckle lightly with a floor jack so it doesn’t drop and pull the axle or brake hose.
- Remove the two large lower bolts/nuts connecting the strut to the steering knuckle using a 22mm socket and breaker bar.
- If the bolts are tight in the knuckle, tap them out with a rubber mallet and use a pry bar to separate the strut from the knuckle.
- Torque to 175 Nm (129 ft-lbs) for strut-to-knuckle bolts during reassembly (typical ES350 spec range).
Step 4: Front struts — remove the upper mount nuts and take the strut out
- Open the hood and find the three strut mount nuts at the top of each strut tower.
- Remove the three nuts using a 14mm socket, but do not remove the center nut yet.
- Hold the strut with one hand as the last nut comes off, then guide the strut assembly out through the wheel well.
- Torque to 47 Nm (35 ft-lbs) for the strut mount nuts during reassembly (typical ES350 spec range).
Step 5: Front struts — swap parts (two safe paths)
- Path A (recommended): Complete strut assembly
- Install the new complete strut assembly as-is (no spring compressor needed).
- Path B: Reuse spring (requires spring compressor)
- Install a spring compressor (specialty) on opposite sides of the coil spring and compress evenly until the spring is loose at the top mount.
- Remove the center top nut using a 19mm socket while holding the strut shaft with an Allen key (varies by strut design).
- Transfer spring, mount/bearing, bump stop, and boot to the new strut, then tighten the center nut.
- Torque to 55 Nm (41 ft-lbs) for the strut rod top nut (typical ES350 spec range).
- Tip: Compress springs only enough to free the mount.
Step 6: Front struts — reinstall and torque
- Position the strut into the strut tower and hand-thread the three top nuts using a 14mm socket.
- Slide the steering knuckle onto the strut lower mount and install the two lower bolts/nuts using a 22mm socket and breaker bar.
- Reconnect sway bar end link using a 17mm wrench and Allen key if equipped.
- Reinstall ABS/brake hose brackets using a 10mm socket.
- Final-torque the fasteners:
- Strut-to-knuckle bolts: Torque to 175 Nm (129 ft-lbs)
- Upper mount nuts: Torque to 47 Nm (35 ft-lbs)
- Sway bar end link nut: Torque to 74 Nm (55 ft-lbs) (typical ES350 spec range)
Step 7: Rear shocks — access the upper mounts
- Open the trunk and remove the rear floor cover.
- Remove the side trunk trim panels near the shock towers using a trim clip removal tool and needle-nose pliers for clips.
- Locate the rear shock upper mount nuts (usually two or three per side).
Step 8: Rear shocks — remove lower bolt, then upper nuts
- Support the rear lower control arm with a floor jack so the suspension doesn’t drop suddenly.
- Remove the lower shock bolt/nut using a 17mm socket and 17mm wrench.
- Remove the upper mount nuts in the trunk using a 14mm socket.
- Remove the shock assembly from the wheel well area.
- Rear lower shock bolt: Torque to 105 Nm (77 ft-lbs) during reassembly (typical ES350 spec range).
- Rear upper mount nuts: Torque to 35 Nm (26 ft-lbs) during reassembly (typical ES350 spec range).
Step 9: Rear shocks — transfer mounts (if needed) and install
- If the new rear shocks do not include mounts, transfer the upper mount/bushings to the new shock using a wrench set and socket set.
- Install the shock top first: hand-thread the upper nuts using a 14mm socket.
- Align the lower shock eye with the control arm mount and install the lower bolt using a 17mm socket and 17mm wrench.
- Tighten upper nuts and lower bolt to spec:
- Rear upper mount nuts: Torque to 35 Nm (26 ft-lbs)
- Rear lower shock bolt: Torque to 105 Nm (77 ft-lbs)
Step 10: Reinstall wheels and lower the car
- Reinstall wheels and hand-thread lug nuts.
- Lower the car off the jack stands using a floor jack.
- Tighten lug nuts in a star pattern using a 21mm socket and torque wrench: Torque to 103 Nm (76 ft-lbs).
✅ After Repair
- Take a short, slow test drive and listen for clunks over small bumps.
- Recheck lug nut torque using a torque wrench after 25–50 miles.
- Get a 4-wheel alignment as soon as possible (especially after front strut replacement).
- Look for any twisted brake hose/ABS wire routing and correct if needed.
💰 DIY vs Shop Cost
Shop Cost: $900-$1,900 (parts + labor)
DIY Cost: $300-$900 (parts only)
You Save: $600-$1,000 by doing it yourself!
Shop labor rates vary but typically run $100-$150/hour. This repair takes a shop approximately 4-7 hours.
🎯 Ready to get started?
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