How to Replace Front Brake Pads and Rotors on a 2016 Subaru Impreza (DIY Guide)
Step-by-step instructions with tools, parts list, safety tips, and torque specs for a smooth brake job for 2015, 2016
How to Replace Front Brake Pads and Rotors on a 2016 Subaru Impreza (DIY Guide)
Step-by-step instructions with tools, parts list, safety tips, and torque specs for a smooth brake job for 2015, 2016
🔧 Impreza - Front Brake Pads & Rotor Replacement
On your Impreza, the front brake pads squeeze the rotors to slow the car. When pads get thin or rotors get grooved/warped, you replace pads and rotors together to restore safe, smooth braking.
Difficulty Level: Intermediate | Estimated Time: 2-4 hours
Assumption: Stock front brake setup (non-Brembo).
⚠️ Safety & Precautions
- ⚠️ Work on level ground and support the car with jack stands before removing any wheel.
- ⚠️ Do not breathe brake dust; use brake cleaner and let it drip into a catch pan.
- ⚠️ Never let the brake caliper hang by the rubber hose; support it with a hanger.
- ⚠️ Brake fluid can damage paint; wipe spills immediately.
- ⚠️ No battery disconnect is required for this front brake job.
🔧 Required Tools
You'll need the following tools for this repair:
- Floor jack (rated 2-ton minimum)
- Jack stands (rated 2-ton minimum)
- Wheel chocks
- Breaker bar (1/2")
- Torque wrench (10–200 Nm range)
- 19mm socket
- 14mm socket
- 17mm socket
- Ratchet (3/8" or 1/2")
- Short extension (3" drive extension)
- Flat blade screwdriver
- C-clamp (6")
- Brake caliper hanger (specialty)
- Wire brush
- Rubber mallet
- M8 x 1.25 bolts (pair, 25–40mm long)
- Micrometer or vernier caliper (specialty)
- Catch pan
- Shop towels
- Nitrile gloves
- Safety glasses
🔩 Required Parts
HowToo sells all the parts you need for this repair:
- Front brake pad set - Qty: 1
- Front brake rotors - Qty: 2
- Front brake pad hardware kit (clips) - Qty: 1
- Brake parts cleaner - Qty: 2 cans
- High-temperature brake grease (silicone) - Qty: 1
- Brake fluid (DOT 3 or DOT 4) - Qty: 1 quart
📋 Before You Begin
- Park on level ground, shift to Park, and set the parking brake.
- Place wheel chocks behind the rear wheels.
- Pop the hood and locate the brake fluid reservoir. Keep the cap loosely on top (don’t remove it completely).
- Check fluid level: if it’s near MAX, remove a little with a clean towel so it won’t overflow when you push the pistons back.
🔨 Step-by-Step Instructions
Follow these steps in order:
Step 1: Loosen the front wheel lug nuts
- Use a 19mm socket with a breaker bar (1/2") to loosen each lug nut about 1/2 turn.
Step 2: Lift and support the front of the car
- Lift the front using a floor jack at the approved front jack point.
- Set the car down onto jack stands (rated 2-ton minimum).
- Give the car a firm shake to confirm it’s stable before you work.
Step 3: Remove the wheels
- Remove the lug nuts using a 19mm socket and ratchet.
- Remove both front wheels and set them aside.
Step 4: Remove the brake caliper (but don’t disconnect the hose)
- Locate the two caliper slide bolts on the back of the caliper.
- Use a 14mm socket with a ratchet to remove the two slide bolts.
- Lift the caliper off the bracket and hang it using a brake caliper hanger (specialty). (A caliper hanger is a hook/strap that supports the caliper so the hose isn’t stressed.)
Step 5: Remove the old pads and hardware
- Pull the pads out of the bracket by hand. If stuck, gently pry with a flat blade screwdriver.
- Remove the old pad clips (hardware) from the bracket.
Step 6: Remove the caliper bracket
- Use a 17mm socket with a breaker bar (1/2") to remove the two bracket bolts.
- Torque spec (reinstall): Torque to 80 Nm (59 ft-lbs)
Step 7: Remove the rotor
- If the rotor is stuck, first tap the rotor “hat” area with a rubber mallet.
- If it’s still stuck, thread two M8 x 1.25 bolts into the rotor’s push-off holes and tighten evenly with a ratchet until the rotor pops loose.
- Remove the rotor.
Step 8: Clean the hub surface
- Use a wire brush to clean rust off the hub face (where the rotor sits).
- Spray with brake parts cleaner and wipe with shop towels.
- Clean hub = less pedal pulsation.
Step 9: Install the new rotor
- Spray both sides of the new rotor with brake parts cleaner to remove protective oil.
- Install the rotor onto the hub.
- Hold it in place temporarily by threading on one lug nut backward by hand (use a 19mm socket to snug only).
Step 10: Prepare and reinstall the caliper bracket with new hardware
- Install the new pad clips from the hardware kit onto the bracket.
- Apply a very thin film of high-temperature brake grease to where the pad ears slide in the clips (not on rotor or pad friction).
- Reinstall the bracket using a 17mm socket and ratchet.
- Torque to 80 Nm (59 ft-lbs)
Step 11: Compress the caliper piston
- Remove the temporary lug nut holding the rotor (use 19mm socket by hand).
- Place an old brake pad against the piston face.
- Use a C-clamp (6") to slowly push the piston back until it’s fully seated. (A C-clamp is a screw clamp that presses the piston in smoothly.)
- Watch the brake fluid reservoir while compressing; stop if it gets close to overflowing.
Step 12: Install the new pads
- Install the new inner and outer pads into the bracket by hand.
- If your pad set includes wear indicators, place them on the same side as the original setup.
Step 13: Reinstall the caliper
- Lower the caliper over the new pads.
- Reinstall the two slide bolts using a 14mm socket and ratchet.
- Torque to 27 Nm (20 ft-lbs)
Step 14: Reinstall wheels and torque lug nuts
- Install the wheels and hand-thread the lug nuts.
- Lower the car off the jack stands using the floor jack.
- Torque lug nuts in a star pattern using a torque wrench.
- Torque to 120 Nm (88.5 ft-lbs)
Step 15: Restore pedal feel and recheck fluid
- Before starting the engine, pump the brake pedal 10–15 times until it feels firm.
- Check the brake fluid level and top off with DOT 3 or DOT 4 brake fluid if needed.
- Inspect both front calipers for any signs of leakage.
✅ After Repair
- With the engine running, press and hold the brake pedal for 10 seconds; it should stay firm and not slowly sink.
- Do a low-speed test drive in a safe area and confirm no pulling, grinding, or vibration.
- Brake pad bedding (recommended): make 8–10 medium stops from ~40 mph down to ~10 mph, allowing 30–60 seconds between stops for cooling.
- Recheck lug nut torque after 50–100 miles using a torque wrench.
💰 DIY vs Shop Cost
Shop Cost: $450-$850 (parts + labor)
DIY Cost: $160-$320 (parts only)
You Save: $290-$530 by doing it yourself!
Shop labor rates vary but typically run $100-$150/hour. This repair takes a shop approximately 2-3 hours.
🎯 Ready to get started?
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