How to Repair the Timing Chain on a 2015-2020 Volvo S60 (Trim: T5 | Engine: Inline 5 2.5L)
Step-by-step timing chain guide with tools, parts, safety tips, and reassembly checks
How to Repair the Timing Chain on a 2015-2020 Volvo S60 (Trim: T5 | Engine: Inline 5 2.5L)
Step-by-step timing chain guide with tools, parts, safety tips, and reassembly checks for 2015, 2016
🔧 Timing Drive - Replacement Clarification
Your S60 does not use a timing belt. It uses a timing chain, which is a different setup and is not a normal maintenance replacement item. If you’re hearing chain rattle, seeing cam/crank correlation codes, or have oil-related timing issues, the repair process is much more involved than a belt job.
Difficulty Level: Advanced | Estimated Time: 6-12 hours
⚠️ Safety & Precautions
- Disconnect the battery before working near the starter, alternator, or engine harness.
- Support the engine properly if mounts must be removed.
- Work only on a fully cool engine.
- Use caution with sealed engine timing components; incorrect setup can cause engine damage.
🔧 Required Tools
You'll need the following tools for this repair:
- Metric socket set
- Metric wrench set
- Torque wrench
- Breaker bar
- Engine support bar
- Floor jack (rated 3-ton minimum)
- Jack stands (rated 3-ton minimum)
- Drain pan
- Trim removal tool set
- Scraper
- Safety glasses
- Mechanic gloves
- Timing tool set (specialty)
- Scan tool
🔩 Required Parts
HowToo sells all the parts you need for this repair:
- Timing chain kit - Qty: 1
- Timing chain tensioner - Qty: 1
- Timing chain guides - Qty: 1 set
- Front cover sealant - Qty: 1
- Valve cover gasket - Qty: 1
- Engine oil - Qty: 1 service fill
- Oil filter - Qty: 1
- Coolant - Qty: 1 refill
📋 Before You Begin
- Park on level ground and engage the parking brake.
- Disconnect the negative battery terminal before starting.
- Have a timing tool set ready before disassembly.
- Plan on replacing oil and filter during reassembly.
🔨 Step-by-Step Instructions
Follow these steps in order:
Step 1: Prepare the vehicle
- Use a floor jack and jack stands to raise and safely support the vehicle if needed for access.
- Disconnect the negative battery terminal with a 10mm socket.
- Keep fasteners organized.
Step 2: Remove access components
- Use the correct metric socket set and trim removal tool set to remove the engine covers, intake parts, and any brackets blocking the timing cover.
- Drain the coolant into a drain pan if the front cover removal requires it.
Step 3: Set engine to timing position
- Use a breaker bar on the crankshaft bolt to rotate the engine by hand only.
- Align the crankshaft and camshaft marks exactly as required by the timing tool set.
- Torque to factory specification during reassembly.
- Never force the engine.
Step 4: Remove timing cover and chain components
- Use the metric socket set to remove the front timing cover bolts.
- Remove the chain tensioner, guides, and chain in the correct order.
- Inspect all sprockets and sealing surfaces for wear or damage.
Step 5: Install new timing components
- Install the new chain, guides, and tensioner using the timing tool set.
- Apply front cover sealant where required by the factory pattern.
- Reinstall the cover and torque fasteners to factory specification.
Step 6: Reassemble and verify timing
- Reinstall all removed components using the metric socket set and torque wrench.
- Rotate the engine by hand two full turns and recheck timing marks.
- Refill coolant and engine oil.
Step 7: Start-up check
- Reconnect the battery.
- Start the engine and listen for abnormal noise.
- Use a scan tool to clear codes and confirm no cam/crank faults return.
✅ After Repair
- Check for oil, coolant, and vacuum leaks.
- Verify smooth idle and normal acceleration.
- Rescan for engine codes after the test drive.
💰 DIY vs Shop Cost
Shop Cost: $1,800-$3,500 (parts + labor)
DIY Cost: $350-$900 (parts only)
You Save: $1,450-$2,600 by doing it yourself!
Shop labor rates vary but typically run $100-$150/hour. This repair takes a shop approximately 6-12 hours.
🎯 Ready to get started?
HowToo makes it easy: same-day/2-day shipping on every part, plus all the tools and specialty tools you need! Check out the parts and tools sections below to add everything to your cart.


















