How to Fix Subaru Outback Timing Chain Noise on a 2016-2019 Outback 2.5L (Engine: Flat 4 2.5L)
Step-by-step timing drive repair guide with tools, parts, safety tips, and torque specs
How to Fix Subaru Outback Timing Chain Noise on a 2016-2019 Outback 2.5L (Engine: Flat 4 2.5L)
Step-by-step timing drive repair guide with tools, parts, safety tips, and torque specs for 2016, 2017, 2018, 2019
🔧 Timing Drive - Service Information
Your Outback does not use a timing belt on the 2.5L engine. It uses a timing chain, which is internal and not a routine maintenance item. If you're hearing chain noise, have a leak, or suspect timing issues, the repair is much more involved than a belt change.
Difficulty Level: Advanced | Estimated Time: 8-14 hours
⚠️ Safety & Precautions
- Work only with the engine completely cool.
- Disconnect the negative battery cable before starting.
- Support the vehicle securely on jack stands if you raise it.
- Timing work can cause severe engine damage if cam/crank timing is set wrong.
- Use a scan tool if you need to clear codes after repair.
🔧 Required Tools
You'll need the following tools for this repair:
- Metric socket set
- Metric wrench set
- Torque wrench
- Breaker bar
- Harmonic balancer puller (specialty)
- Cam/crank holding tools (specialty)
- Jack stands
- Floor jack
- Drain pan
- Safety glasses
- Mechanic gloves
🔩 Required Parts
HowToo sells all the parts you need for this repair:
- Timing chain set - Qty: 1
- Timing chain tensioner - Qty: 1
- Timing chain guides - Qty: 1 set
- Front crankshaft seal - Qty: 1
- Valve cover gaskets - Qty: 1 set
- Front cover sealant - Qty: 1
- Engine oil - Qty: 5 quarts
- Oil filter - Qty: 1
- Coolant - Qty: 1 refill
📋 Before You Begin
- Park on a level surface and set the parking brake.
- Disconnect the negative battery cable.
- Drain engine oil and coolant before opening the front cover.
- Label connectors and bolts as you remove them.
- Take photos as you go.
🔨 Step-by-Step Instructions
Follow these steps in order:
Step 1: Remove access components
- Use the metric socket set to remove the intake ducting, drive belt, accessory brackets, and any covers blocking the front timing cover.
- Use the breaker bar to loosen stubborn pulley bolts if needed.
Step 2: Set engine timing reference
- Rotate the engine by hand with the metric socket set on the crankshaft bolt until the timing marks line up at top dead center.
- Do not use the starter motor.
Step 3: Remove front engine cover
- Use the metric socket set to remove the front timing cover bolts.
- Carefully break the seal and remove the cover without damaging the mating surfaces.
Step 4: Remove timing components
- Use the cam/crank holding tools (specialty) to keep the sprockets from moving.
- Remove the chain tensioner, guides, and timing chains with the metric socket set.
- Keep all parts in order.
Step 5: Install new timing parts
- Install the new guides, chains, and tensioner using the metric socket set.
- Align all colored chain marks with the cam and crank timing marks exactly.
- Torque fasteners to manufacturer specification for each component.
Step 6: Reassemble front cover
- Clean all sealing surfaces thoroughly.
- Apply fresh sealant to the front cover and install it with the metric socket set.
- Torque cover bolts to manufacturer specification.
Step 7: Reinstall accessories and refill fluids
- Reinstall removed brackets, pulleys, drive belt, and intake parts with the metric socket set.
- Refill engine oil and coolant.
- Reconnect the negative battery cable.
✅ After Repair
- Crank the engine and listen for abnormal noise.
- Check for oil or coolant leaks at the front cover.
- Verify smooth idle and no check engine light.
- Scan for codes if the light stays on.
💰 DIY vs Shop Cost
Shop Cost: $1,800-$3,500 (parts + labor)
DIY Cost: $350-$900 (parts only)
You Save: $1,450-$2,600 by doing it yourself!
Shop labor rates vary but typically run $100-$150/hour. This repair takes a shop approximately 8-14 hours.
🎯 Ready to get started?
HowToo makes it easy: same-day/2-day shipping on every part, plus all the tools and specialty tools you need! Check out the parts and tools sections below to add everything to your cart.


















