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2016 Ford F-150
2016 Ford F-150
Lariat - V8 5.0L
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How to Replace Ignition Coils 2015-2020 Ford F-150 3.5L V6

How to Replace Ignition Coils 2015-2020 Ford F-150 3.5L V6

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8mm
8mm
Socket
or (5/16")
10mm
10mm
Socket
or (3/8")
Ratchet
Ratchet
Ratchet
Ratchet
3"
3"
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How to Replace Ignition Coils on a 2016 Ford F-150 5.0L

Step-by-step DIY ignition coil replacement with tools, parts list, torque specs, and beginner-friendly safety tips

How to Replace Ignition Coils on a 2016 Ford F-150 5.0L

Step-by-step DIY ignition coil replacement with tools, parts list, torque specs, and beginner-friendly safety tips

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F-150 - Ignition Coil Replacement 🔧

You’ve got a good truck to learn on. I’ll walk you through this slowly and safely.

Safety & Prep ⚠️

  • 🔋 Disconnect the battery: Loosen the negative (-) terminal 10 mm nut and remove the cable; tuck it aside. This prevents accidental sparks and protects electronics.
  • 🧊 Work on a cool engine: Let the engine cool completely so you don’t burn your hands on metal parts.
  • 🧼 Clean area: Blow or brush loose dirt off the top of the engine so it doesn’t fall into the spark plug holes.

Tools & Parts Needed 🧰

  • 🛠️ Tools
    • 1/4" and 3/8" drive ratchets (small hand wrenches for sockets)
    • 8 mm socket (coil hold-down bolts)
    • 10 mm socket (battery terminal, some covers)
    • Short extension (2–4") for your ratchet
    • Flat trim tool or flat screwdriver (to gently release plastic clips)
    • Small pick tool (help release electrical connector locks; a thin metal hook)
    • Torque wrench that reads low values (5–15 N·m / 50–130 in‑lb)
    • Shop light or flashlight
    • Shop rags
  • 📦 Parts
    • 8 ignition coils (COP style – one per cylinder). OEM: typically Motorcraft DG‑549 or equivalent for your 5.0L.
    • Dielectric grease (non‑conductive silicone grease for electrical boots)

Tip: If your spark plugs are old (over ~60k miles), this is the perfect time to replace them too, since coils are off anyway.

Accessing the Coils 🧩

Your 5.0L has 8 coils on top of the engine, each sitting directly over a spark plug.

  • 🧱 Remove engine cover (if equipped)
    • Some Lariat trucks have a plastic engine cover. It usually pulls straight up off rubber grommets.
    • If there are bolts, they’re usually 10 mm. Remove them and lift the cover off.
  • 🧵 Identify the coils
    • Each coil is a small rectangular/oval plastic unit with a 2‑wire connector and a rubber boot going down into the engine.
    • There are 4 on the driver side bank and 4 on the passenger side bank.

Electrical Connectors – How to Unplug 🔌

  • 👉 Release the connector lock
    • Each coil connector has a small plastic locking tab.
    • Press the tab down with your thumb; if it’s stubborn, gently help it with a pick tool while pulling the connector straight off.
    • Do not pry hard or twist; these plastic tabs get brittle with age.

Removing a Coil (One at a Time) 🧱

Do them one by one so you never mix up connectors or positions.

  • 🔩 Step 1 – Unplug the coil
    • Press the tab and pull the connector off the coil.
  • 🔩 Step 2 – Remove the coil bolt
    • Use your 8 mm socket + extension + ratchet to remove the single bolt holding the coil to the valve cover.
    • Set the bolt aside where it won’t fall into the engine bay.
  • 📤 Step 3 – Pull the coil out
    • Grab the coil body and twist it gently left-right while pulling upward.
    • The rubber boot may stick to the spark plug; keep twisting gently until it pops free.
    • If the boot separates and stays on the plug, pull it out with your fingers or needle‑nose pliers.
  • 👀 Step 4 – Inspect the old coil and boot
    • Look for oil, coolant, or heavy rust in the plug well. That can indicate other issues (like valve cover leaks).
    • Check the boot for cracks or burn marks. That’s often why coils fail.

Installing the New Coil ✅

  • 🧴 Step 5 – Prep the new coil
    • Put a very small dab of dielectric grease inside the tip of the rubber boot (the end that goes on the spark plug).
    • This helps sealing and makes future removal easier.
  • 📥 Step 6 – Install the coil onto the plug
    • Line up the boot with the spark plug hole and push the coil straight down.
    • You should feel it “seat” onto the spark plug. It should not sit crooked.
  • 🔧 Step 7 – Install and torque the coil bolt
    • Start the 8 mm bolt by hand to avoid cross‑threading.
    • Tighten with your ratchet until snug, then use a torque wrench.
    • Torque spec (ignition coil bolt): 7–9 N·m (62–80 in‑lb).
    • That’s just past “snug” with a small ratchet; do not over-tighten.
  • 🔌 Step 8 – Reconnect the electrical connector
    • Push the connector onto the coil until you hear or feel a click.
    • Gently tug to confirm it’s locked.

Repeat the removal and installation steps for all 8 coils.

Hard-to-Reach Coils (Near Firewall) 🧗

  • 🧍 Use a step stool so you can lean in comfortably without straining your back.
  • 🧰 Use extensions: A slightly longer extension (6") can help reach the rear bolts.
  • 🧠 Take your time; tight spaces are normal on the back cylinders.

Reassembly & Final Checks 🔁

  • 🧩 Reinstall engine cover (if equipped)
    • Push it back onto the rubber grommets or reinstall the 10 mm bolts.
  • 🔋 Reconnect the battery
    • Reattach the negative (-) cable and tighten the 10 mm nut snugly.
  • 🚗 Start the engine
    • Engine should start smoothly and idle evenly.
    • If the check engine light was on for misfire, it may clear after a few drive cycles, or you can clear it with a scan tool.
  • 👂 Listen and test drive
    • Listen for smooth idle, no shaking, and good throttle response.
    • Take a short drive and make sure there’s no hesitation or misfire under load.

Extra Tips for a Beginner 🧠

  • 📸 Take pictures before you unplug anything so you can refer back if unsure.
  • 🧺 Use a small tray or magnetic dish to keep bolts and coils organized.
  • 📝 Label old coils by cylinder number as you remove them. If a problem returns, this helps track which cylinder is acting up.

If you tell me whether you’re replacing all 8 coils or just one or two for a misfire, I can add cylinder locations (which cylinder is #1, #2, etc.) and help you match them to any trouble codes you have.

HowToo makes it easy: below this answer you’ll see recommended ignition coils, dielectric grease, and the basic tools you need. You can add them to your cart right from the parts section, with fast shipping so you can get this job done soon. 🚚

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