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2016 Dodge Journey
2016 Dodge Journey
SE - Inline 4 2.4L
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How to replace serpentine belt Dodge Journey 2.4L 2008-2020  #serpentinebelt #replacement #dodge

How to replace serpentine belt Dodge Journey 2.4L 2008-2020 #serpentinebelt #replacement #dodge

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2 Ton
2 Ton
Floor Jack
2 Ton
2 Ton
Jack Stands
Wheel Chocks
Wheel Chocks
21mm
21mm
Socket
or (13/16")
3/8
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How to Replace the Serpentine Belt on a 2016 Dodge Journey (Accessory Drive Belt)

Step-by-step wheel-well method with required tools, belt routing tips, safety checks, and torque specs

How to Replace the Serpentine Belt on a 2016 Dodge Journey (Accessory Drive Belt)

Step-by-step wheel-well method with required tools, belt routing tips, safety checks, and torque specs

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Orion Logo White

🔧 Journey - Serpentine Belt Replacement

The serpentine belt drives accessories like the alternator and A/C. If it’s cracked, noisy, or slipping, replacing it prevents breakdowns and charging/overheating issues.

Difficulty Level: Intermediate | Estimated Time: 0.8-1.5 hours


⚠️ Safety & Precautions

  • ⚠️ Let the engine cool completely before working near the radiator and exhaust.
  • ⚠️ Keep fingers and tools away from pulleys; never work with the engine running.
  • ⚠️ Support the vehicle with jack stands; never rely on a floor jack alone.
  • ⚠️ If you remove the wheel, set the parking brake and chock the rear wheels.
  • 🔋 Battery disconnect is not required, but avoid shorting the alternator wiring with tools.

🔧 Required Tools

You'll need the following tools for this repair:

  • Floor jack (rated 2-ton minimum)
  • Jack stands (rated 2-ton minimum)
  • Wheel chocks
  • 21mm socket
  • 3/8" drive ratchet
  • 3/8" drive breaker bar
  • 3/8" drive extension set (3"-6")
  • 15mm socket
  • Flat trim clip tool
  • Torque wrench (20-200 Nm range)
  • Work light
  • Mechanic gloves
  • Safety glasses

🔩 Required Parts

HowToo sells all the parts you need for this repair:

  • Serpentine belt (accessory drive belt) - Qty: 1
  • Fender liner / splash shield clips - Qty: 2-6

📋 Before You Begin

  • Park on level ground, shift to Park, and set the parking brake.
  • Place wheel chocks behind both rear tires.
  • Open the hood and locate the belt routing diagram (often on the radiator support). If missing, take a clear photo of the belt routing before removal.
  • Tip: Draw the routing on paper first.

🔨 Step-by-Step Instructions

Follow these steps in order:

Step 1: Lift the front-right corner

  • Use a floor jack (rated 2-ton minimum) to lift the front-right jacking point.
  • Set the vehicle onto jack stands (rated 2-ton minimum) before working in the wheel well.

Step 2: Remove the front-right wheel

  • Use a 21mm socket with a 3/8" drive breaker bar to loosen the lug nuts, then remove them.
  • Remove the wheel and set it aside.
  • When reinstalling later: Torque to 135 Nm (100 ft-lbs) using a torque wrench (20-200 Nm range).

Step 3: Open access to the belt (splash shield / liner)

  • Use a flat trim clip tool to remove the push-pins/clips from the front-right inner fender liner / lower splash shield area.
  • Pull the liner back enough to see the belt and the belt tensioner (spring-loaded arm with a pulley).
  • Tip: Work light makes this much easier.

Step 4: Relieve belt tension

  • Install a 15mm socket on the tensioner bolt head using a 3/8" drive ratchet (add a 3/8" drive extension set (3"-6") if needed).
  • Rotate the tensioner to release tension (it will feel strong because it’s spring-loaded).
  • Tensioner is spring-loaded: keep steady control.

Step 5: Remove the old belt

  • While holding the tensioner rotated with the 15mm socket and 3/8" drive ratchet, slip the belt off the easiest-to-reach pulley (usually an upper smooth pulley).
  • Slowly release the tensioner back to its resting position.
  • Remove the belt from the remaining pulleys and take it out through the wheel well.

Step 6: Inspect pulleys and tensioner

  • Spin each pulley by hand (alternator, idler, tensioner pulley, A/C). They should spin smoothly and quietly.
  • Wiggle each pulley gently. Any looseness, grinding, or wobble means that part may need replacement.
  • Check the tensioner pulley surface for cracks or a “wavy” feel.

Step 7: Route the new belt

  • Compare the new belt length to the old belt to confirm it’s the same.
  • Route the new belt around the pulleys following the under-hood routing diagram.
  • Make sure the belt ribs sit fully inside the grooved pulleys (no ribs hanging off an edge).
  • Tip: Leave an easy pulley for last.

Step 8: Apply tension and seat the belt

  • Use the 15mm socket and 3/8" drive ratchet to rotate the tensioner again.
  • Slip the belt fully onto the last pulley, then slowly release the tensioner.
  • Visually check every pulley: the belt must be centered and fully seated on each one.

Step 9: Reinstall the liner/splash shield and wheel

  • Reposition the liner/splash shield and reinstall clips using the flat trim clip tool.
  • Reinstall the wheel and hand-thread lug nuts.
  • Lower the vehicle off the jack stands (rated 2-ton minimum) using the floor jack (rated 2-ton minimum).
  • Use a torque wrench (20-200 Nm range) and 21mm socket to tighten lug nuts in a star pattern: Torque to 135 Nm (100 ft-lbs).

✅ After Repair

  • Start the engine and let it idle for 30-60 seconds while you watch the belt path (from a safe distance).
  • Listen for squeal, slapping, or chirping. Shut off immediately if the belt walks off a pulley.
  • Turn A/C on and headlights on; confirm no belt noise under load.
  • Recheck belt seating after a short 5-10 minute drive.

💰 DIY vs Shop Cost

Shop Cost: $140-$280 (parts + labor)

DIY Cost: $25-$60 (parts only)

You Save: $115-$220 by doing it yourself!

Shop labor rates vary but typically run $100-$150/hour. This repair takes a shop approximately 0.8-1.5 hours.


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