How to Replace the Serpentine Belt on a 2016 Dodge Journey (Accessory Drive Belt)
Step-by-step wheel-well method with required tools, belt routing tips, safety checks, and torque specs
How to Replace the Serpentine Belt on a 2016 Dodge Journey (Accessory Drive Belt)
Step-by-step wheel-well method with required tools, belt routing tips, safety checks, and torque specs


🔧 Journey - Serpentine Belt Replacement
The serpentine belt drives accessories like the alternator and A/C. If it’s cracked, noisy, or slipping, replacing it prevents breakdowns and charging/overheating issues.
Difficulty Level: Intermediate | Estimated Time: 0.8-1.5 hours
⚠️ Safety & Precautions
- ⚠️ Let the engine cool completely before working near the radiator and exhaust.
- ⚠️ Keep fingers and tools away from pulleys; never work with the engine running.
- ⚠️ Support the vehicle with jack stands; never rely on a floor jack alone.
- ⚠️ If you remove the wheel, set the parking brake and chock the rear wheels.
- 🔋 Battery disconnect is not required, but avoid shorting the alternator wiring with tools.
🔧 Required Tools
You'll need the following tools for this repair:
- Floor jack (rated 2-ton minimum)
- Jack stands (rated 2-ton minimum)
- Wheel chocks
- 21mm socket
- 3/8" drive ratchet
- 3/8" drive breaker bar
- 3/8" drive extension set (3"-6")
- 15mm socket
- Flat trim clip tool
- Torque wrench (20-200 Nm range)
- Work light
- Mechanic gloves
- Safety glasses
🔩 Required Parts
HowToo sells all the parts you need for this repair:
- Serpentine belt (accessory drive belt) - Qty: 1
- Fender liner / splash shield clips - Qty: 2-6
📋 Before You Begin
- Park on level ground, shift to Park, and set the parking brake.
- Place wheel chocks behind both rear tires.
- Open the hood and locate the belt routing diagram (often on the radiator support). If missing, take a clear photo of the belt routing before removal.
- Tip: Draw the routing on paper first.
🔨 Step-by-Step Instructions
Follow these steps in order:
Step 1: Lift the front-right corner
- Use a floor jack (rated 2-ton minimum) to lift the front-right jacking point.
- Set the vehicle onto jack stands (rated 2-ton minimum) before working in the wheel well.
Step 2: Remove the front-right wheel
- Use a 21mm socket with a 3/8" drive breaker bar to loosen the lug nuts, then remove them.
- Remove the wheel and set it aside.
- When reinstalling later: Torque to 135 Nm (100 ft-lbs) using a torque wrench (20-200 Nm range).
Step 3: Open access to the belt (splash shield / liner)
- Use a flat trim clip tool to remove the push-pins/clips from the front-right inner fender liner / lower splash shield area.
- Pull the liner back enough to see the belt and the belt tensioner (spring-loaded arm with a pulley).
- Tip: Work light makes this much easier.
Step 4: Relieve belt tension
- Install a 15mm socket on the tensioner bolt head using a 3/8" drive ratchet (add a 3/8" drive extension set (3"-6") if needed).
- Rotate the tensioner to release tension (it will feel strong because it’s spring-loaded).
- Tensioner is spring-loaded: keep steady control.
Step 5: Remove the old belt
- While holding the tensioner rotated with the 15mm socket and 3/8" drive ratchet, slip the belt off the easiest-to-reach pulley (usually an upper smooth pulley).
- Slowly release the tensioner back to its resting position.
- Remove the belt from the remaining pulleys and take it out through the wheel well.
Step 6: Inspect pulleys and tensioner
- Spin each pulley by hand (alternator, idler, tensioner pulley, A/C). They should spin smoothly and quietly.
- Wiggle each pulley gently. Any looseness, grinding, or wobble means that part may need replacement.
- Check the tensioner pulley surface for cracks or a “wavy” feel.
Step 7: Route the new belt
- Compare the new belt length to the old belt to confirm it’s the same.
- Route the new belt around the pulleys following the under-hood routing diagram.
- Make sure the belt ribs sit fully inside the grooved pulleys (no ribs hanging off an edge).
- Tip: Leave an easy pulley for last.
Step 8: Apply tension and seat the belt
- Use the 15mm socket and 3/8" drive ratchet to rotate the tensioner again.
- Slip the belt fully onto the last pulley, then slowly release the tensioner.
- Visually check every pulley: the belt must be centered and fully seated on each one.
Step 9: Reinstall the liner/splash shield and wheel
- Reposition the liner/splash shield and reinstall clips using the flat trim clip tool.
- Reinstall the wheel and hand-thread lug nuts.
- Lower the vehicle off the jack stands (rated 2-ton minimum) using the floor jack (rated 2-ton minimum).
- Use a torque wrench (20-200 Nm range) and 21mm socket to tighten lug nuts in a star pattern: Torque to 135 Nm (100 ft-lbs).
✅ After Repair
- Start the engine and let it idle for 30-60 seconds while you watch the belt path (from a safe distance).
- Listen for squeal, slapping, or chirping. Shut off immediately if the belt walks off a pulley.
- Turn A/C on and headlights on; confirm no belt noise under load.
- Recheck belt seating after a short 5-10 minute drive.
💰 DIY vs Shop Cost
Shop Cost: $140-$280 (parts + labor)
DIY Cost: $25-$60 (parts only)
You Save: $115-$220 by doing it yourself!
Shop labor rates vary but typically run $100-$150/hour. This repair takes a shop approximately 0.8-1.5 hours.
🎯 Ready to get started?
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